FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON Receptacles and Tabs
Product Facts
■
Pre-insulated terminal
designed for complete and
uniform reliability in the
most difficult circuit
environment
Consists of an unplated or
tin plated brass body or a
tin plated phosphor bronze
body with a specially
designed copper sleeve and
insulation sleeve fitted over
the terminal barrel
Design of the tool dies and
construction of the terminal
insures uniform insulation
thickness under crimping
pressure, transmitting this
pressure evenly to the
center of the crimp area
■
■
The TE Mated Tool/Terminal
Concept
■
TE compression crimping
produces crimps for a
given size wire and terminal
that are precisely alike
in appearance and
performance
Terminal and the crimping
tool are designed as
precisely matched devices
Dies are precision-
engineered from the finest
hard-metal alloys
Crimping pressure is
controlled by a ratchet
device on the hand tool
or a corresponding pre-
calibration in the crimping
jaws of TE automated
crimping machines
■
■
■
The Crimp
■
Here is a pre-insulated
terminal designed for
complete and uniform
reliability in most difficult
circuit environments. Each
PIDG Terminal consists of a
tin plated brass body with a
specially designed copper
sleeve and insulation sleeve
fitted over the terminal
barrel. The design of the tool
dies and the construction
of the terminal promotes
uniform insulation thickness
under crimping pressure,
transmitting this pressure
evenly to the center of the
crimp area.
TE compression crimping
produces crimps for a
given size wire and terminal
that are precisely alike
in appearance and
performance. This is a
calculated result made
possible by designing the
terminal and the crimping
tool as precisely matched
devices. The dies are
precision-engineered from
the finest hard-metal alloys.
Crimping pressure is
controlled by a ratchet
device on the hand tool or
a corresponding pre-
calibration in the crimping
jaws of TE automated
crimping machines.
Crimping pressure can
neither over-stress nor
understress the terminal
barrel — machined dies
fully bottom to the precise
crimp height required.
The resulting termination
is free of contamination,
is resistant to shock and
critical environments,
and its tensile strength
approaches that of the
wire itself.
PIDG FASTON
Receptacles and Tabs
Crimping pressure does not
overstress nor understress
the terminal barrel —
machined dies fully bottom
to the precise crimp height
Resulting termination is
free of contamination
Resistant to most shock and
critical environments
Tensile strength approaches
that of the wire itself
1
■
■
■
Temperature Rating: 105° C
Wire
Range
22-16
16-14
12-10
UL and CSA — Nylon.
R
E66717
Recognized
22-16 Stranded
16-14 Stranded
12-10 Stranded
R
LR7189
Certified
300 V Max.,
105°C Max.
1
99
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON Receptacles and Tabs
(Continued)
Receptacles
Receptacle Style
A
— No dimple with wire stop
B
— Dimple with wire stop
C
— No dimple, no wire stop
Material
Insulation
— Nylon
Receptacle Body
— Brass per
ASTM B-36 or phosphor bronze per
ASTM B-139
Plating
— Tin per MIL-T-10727
except where noted.
Metallic Sleeve
— Copper per
ASTM B-152
Plating
— Tin per MIL-T-10727
W
W
Related Product Data
Application Tooling
— reference
Catalog 82042 for tooling
W
W
W
L
L
L
L
L
.250
Series
.205
Series
.187
Series
.110
Series-
Standard
Fits
Tab
Thk.
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.020
0.51
.032
0.81
.020
0.51
.020
0.51
.110
Series-
Low Insertion
Part Numbers
Tape
Mounted
640903-2
55675-2
2
640905-2
42844-3
†
—
.
640907-2
61198-4
4
†
184262-2
†
184265-2
†
696018-2
†
640909-2
—
.
640911-2
640913-2
640915-2
641321-2
†
640917-2
Series
Wire Size
Circular Mils
[mm
2
]
22-18
509-1,900
[0.26-0.96]
16-14
2,050-5,180
[1.04-2.62]
Style
Dimensions
W
L
Nom.
Max.
.300
7.62
.300
7.62
.300
7.62
.900
22.86
.900
22.86
1.012
25.70
Terminal
Insulation
Color
Red
Red
Blue
Green
Green
Yellow
Yellow
Red
Blue
Red
Red
B
Wire
Insulation
Diameter
Max.
.140
3.56
.140
3.56
.170
4.32
.250
6.35
.250
6.35
.250
6.35
.250
6.35
.145
3.68
.173
4.39
.135
3.43
.140
3.56
.140
3.56
.140
3.56
.170
4.32
.170
4.32
.082
2.08
.140
3.56
Recept.
Matl.
Brass
Brass
Brass
Brass
Phos. Brz.
Brass
Phos. Brz.
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
3
4
Stock
Thk.
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
Loose
Piece
640903-1*
55675-1
2
640905-1*
42844-1*
†
42844-2*
†
640907-1*
61198-2
3
†
184262-1
†
184265-1
†
696018-1
†
640909-1*
640174-1
640911-1*
640913-1*
640915-1*
641321-1*
†
640917-1*
Strip
Form
640902-1
—
.
640904-1
60544-3
†
—
.
640906-1
61197-2
.
184261-1
†
184264-1
†
—
.
640908-1
—
.
—
.
—
.
—
.
641320-1
†
640916-1
B
.250
14-12
3,831-6,470
1
[1.94-3.28]
12-10
5,180-13,100
[2.62-6.64]
22-18
509-1,900
[0.26-0.96]
16-14
2,050-5,180
[1.04-2.62]
22-18
509-1,900
[0.26-0.96]
22-18
509-1,900
[0.26-0.96]
B
B
.300
7.62
.300
7.62
.300
7.62
.250
6.35
1.012
25.70
.900
22.86
.900
22.86
.800
20.32
B
B
B
.250
Low
Insertion
.205
Low
Insertion
PIDG FASTON
Receptacles and Tabs
B
.250
6.35
.800
20.32
Red/Black
Red
.205
16-14
2,050-5,180
[1.04-2.62]
26-24
238-475
[0.12-0.24]
22-18
509-1,900
[0.26-0.96]
.250
6.35
.230
5.84
.230
5.84
.800
20.32
.700
17.78
.800
20.32
1
2
Blue
Blue
Yellow
Red
B
B
B
.187
†
Not UL or CSA approved or listed.
* Available in small packaging quantities.
Wire range is limited as noted.
Unplated receptacle body.
Requires tool 90276-2
Requires die 58541-1
Note:
All part numbers are RoHS compliant.
100
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON Receptacles and Tabs
(Continued)
Receptacles
(Continued)
Wire Size
Circular Mils
[mm
2
]
16-14
2,050-5,180
[1.04-2.62]
16-14
509-1,900
[0.26-0.96]
.187
Low
Insertion
22-18
509-1,900
[0.26-0.96]
Dimensions
W
L
Nom.
Max.
.230
5.84
.230
5.84
.235
5.84
.230
5.84
.148
3.76
.148
3.76
.148
3.76
.160
4.06
.160
4.06
.110
Low
Insertion
22-18
509-1,900
[0.26-0.96]
A
.800
20.32
.900
22.86
.800
20.32
.800
22.86
.734
18.64
.734
18.64
.734
18.64
.700
17.78
.796
20.22
Terminal
Insulation
Color
Blue
Blue
Blue
Wire
Insulation
Diameter
Max.
.170
4.32
.250
6.35
.170
4.32
.140
3.68
.110
2.79
.110
2.79
.110
2.79
.082
2.08
.140
3.56
Recept.
Matl.
Brass
Brass
Brass
Stock
Thk.
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.012
0.30
.012
0.30
.012
0.30
.016
0.41
.016
0.41
Fits
Tab
Thk.
.020
0.51
.032
0.81
.032
0.81
.020
0.51
.032
0.81
.016
0.41
.020
0.51
.032
0.81
.020
0.51
.012
0.30
.016
0.41
.020
0.51
.032
0.81
.020
0.51
.032
0.81
.016
0.41
Part Numbers
Tape
Mounted
640919-2
696108-2
†
184235-2
†
—
.
184268-2
†
61048-2
†
61060-2
†
60894-2
†
641324-2
†
—
.
640921-2
640923-2
640925-2
640929-2
640931-2
640927-2
Series
Style
Loose
Piece
640919-1*
696108-1
†
184235-1
†
696777-2
184268-1
†
61048-1*
†
61060-1*
†
60894-1*
†
641324-1
†
—
.
640921-1
640923-1*
640925-1*
640929-1*
640931-1*
640927-1
Strip
Form
640918-1
—
.
—
.
696776-1
184267-1
†
—
.
61059-2
†
60893-2
†
—
.
350871-1
†
—
.
640922-1
640924-1
—
.
—
.
—
.
B
.187
B
B
Red
Brass
Natural
Natural
Natural
Yellow
Red
Brass
Brass
Brass
Brass
Brass
.110
Standard
22-18
509-1,900
[0.26-0.96]
26-24
238-475
[0.12-0.24]
B
A
.160
4.06
.800
20.32
Red
.140
3.56
Brass
.016
0.41
16-14
2,050-5,180
[1.04-2.62]
A
.160
4.06
.160
4.06
.800
20.32
.800
20.32
Blue
.170
4.32
.170
4.32
Brass
.016
0.41
.016
0.41
B
†
Not
Blue
Brass
UL or CSA approved or listed.
*Available in small packaging quantities.
Tooling for Insulated FASTON Receptacles and Tabs — 26 to 10 AWG Wire Range
Wire Size
26-24
22-18
22-18
(Natural)
16-14
14-12
12-10
Hand Tool
48518-2
59824-1
90185-1
59824-1
90246-1
59824-1
Tape Dies for
69875 AMP-TAPETRONIC
No Applicator Required
69877-2
59826-1
90248-2
59827-1
90240-2
59828-1
Tools for Tape Mounted Terminations
Tape Dies for
AMP-O-LECTRIC
1
Model “G”
Applicator 567200-3
69877-2
59826-1*
90248-2
59827-1*
90240-2
59828-1*
Tape Dies for
AMPOMATOR CLS III G,
CLS IV Applicator 687658-1
69877-2
59826-1
90248-2
59827-1
90240-2
59828-1
Tools for Strip Form Terminations
AMPOMATOR
CLS III G, CLS IV
Applicators
—
466788-3
2
466554-3
2
466789-3
2
—
466790-4
2
PIDG FASTON
Receptacles and Tabs
*Only UL and CSA approved.
1
AMP-O-LECTRIC model “K” 565435-5 uses applicator 567200-2.
2
Die included with applicator.
Note:
All part numbers are RoHS compliant.
101
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON Receptacles and Tabs
(Continued)
Positive Lock Receptacle
Low Insertion Force with
Locking Device
E
W
L
Description
For Tab
.250 x .032
†
Not
Wire
Range
16-14
Ins. Dia.
Max.
.190
4.83
W
.362
9.19
Dimensions
L
E
.850
.315
21.59
8.00
Material
and Finish
Tin Plated Brass
Part Number
165536-1
†
UL or CSA approved or listed.
Tab
E
W
L
Description
Wire
Range
22-18
Ins. Dia.
Max.
.157
3.99
.197
5.00
.256
6.50
For Receptacle
.250 x .032
16-14
12-10
W
.250
6.35
.250
6.35
.250
6.35
Dimensions
L
.866
22.00
.866
22.00
.950
24.13
E
.300
7.62
.300
7.62
.300
7.62
Material
and Finish
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
Part Number
696362-1
696369-1
696372-1
PIDG FASTON
Receptacles and Tabs
PIDG FASTON
Flag Receptacles
E
W
L
Description
For Tab
.250 x .032
Wire
Range
22-18
16-14
Ins. Dia.
Max.
.134
3.40
.157
3.99
W
.300
7.62
.300
7.62
Dimensions
L
E
.720
.610
18.29
15.49
.720
.610
18.29
15.49
Material
and Finish
Tin Plated Brass
Tin Plated Brass
Part Number
156667-1
156666-1
Note:
All part numbers are RoHS compliant.
102
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON Receptacles and Tabs
(Continued)
Fully Insulated Receptacles
Insulation Sleeve
— Nylon
W
L
Description
Wire
Range
22-18
Ins. Dia.
Range
.128
3.25
.165
4.19
.225
5.72
For Tab
.250 x .032
16-14
12-10
Dimensions
W
L
.375
.891
9.53
22.63
.375
.881
9.53
22.38
.375
.998
9.53
25.35
Material
and Finish
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
Part Number
696357-1
696366-1
696371-1
Budget Line PIDG FASTON
Receptacles
Material
Insulation
— PVC, UL 94V-0
Receptacle Body
— Brass
Plating
— Tin
Metallic Sleeve
— Copper
Plating
— Tin
W
L
PIDG FASTON
Receptacles and Tabs
Series
Wire Size
Circular Mils
[mm
2
]
22-18
Dimensions
W
L
Nom.
Nom.
.300
7.62
.300
7.62
.819
20.80
.819
20.80
Terminal
Color
Red
Blue
.250
16-14
Wire
Insulation
Diameter
Max.
.150
3.81
.185
4.70
Fits
Tab
Thk.
.032
0.81
.032
0.81
Part Numbers
Loose
Tape
Piece
Mounted
696301-1
696302-1
696301-2
696302-2
Note:
All part numbers are RoHS compliant.
103
Catalog 82004
Revised 3-11
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015