Product
Specification
AMPLIMITE* HD-20 PCB Mounted Connector
1.
1.1.
SCOPE
Content
108-40025
11Mar11 Rev C
This specification covers perform ance, tests and quality requirem ents for the following AMPLIMITE*
printed circuit board m ounted connectors:
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1.2.
HD-20 right angle front m etal shell for both standard tem perature processing and surface m ount
com patible processing.
HD-20 straight posted all plastic and front m etal shell.
HD-20 right angle and straight posted full m etal shell.
Qualification
W hen tests are perform ed on the subject product line, procedures specified in Figure 1 shall be used.
All inspections shall be perform ed using the applicable inspection plan and product drawing.
2.
APPLICABLE DOCUM ENTS
The following TE Connectivity (TE) docum ents form a part of this specification to the extent specified
herein. In the event of conflict between the requirem ents of this specification and the product drawing,
the product drawing shall take precedence. In the event of conflict between the requirem ents of this
specification and the referenced docum ents, this specification shall take precedence.
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109-1: General Requirem ents for Test Specifications
109 Series: Test Specifications as indicated in Figure 1
109-197: TE Test Specifications vs EIA and IEC Test Methods
114-40010: Application Specification (Right Angle Front Metal Shell)
114-40013: Application Specification (Right Angle Full Metal Shell)
114-40023: Application Specification (Straight Posted Front Metal Shell)
501-168: Qualification Test Report
3.
3.1.
REQUIREM ENTS
Design and Construction
Connectors shall be of the design, construction and physical dim ensions specified on the applicable
product drawing.
3.2.
Materials
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Contact: Copper alloy, gold and/or tin-lead plated
Housing: Glass filled nylon or polyester, UL 94V-0 rating, 94V-2 rating for all plastic HDJ
Shell: Steel, tin or zinc plated, if applicable
3.3.
Ratings
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Voltage:
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250 volts AC rm s or DC per Underwriters Laboratories
•
125 volts AC rm s or DC per CSA
Current: See Figure 4 for applicable current carrying capability
Tem perature: -55 to 105EC
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©2011 Tyco Electronics Corporation, | Indicates change
a TE Connectivity Ltd. Company
*Trademark
All Rights Reserved
TE logo is a trademark.
For latest revision, visit our website at www.te.com/documents.
For Regional Customer Service, visit our website at www.te.com
Other products, logos, and company names might be trademarks of their respective owners.
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LOC B
108-40025
3.4.
Perform ance and Test Description
Product is designed to m eet the electrical, m echanical and environm ental perform ance requirem ents
specified in Figure 1. All tests are perform ed at am bient tem perature unless otherwise specified.
3.5.
Test Requirem ents and Procedures Sum m ary
Test Description
Exam ination of product.
Requirem ent
Meets requirem ents of product
drawing and applicable Application
Specification.
ELECTRICAL
Term ination resistance, dry circuit.
15 m illiohm s m axim um initial.
20 m illiohm s m axim um final.
TE Spec 109-6-1.
Subject m ated contacts assem bled
in housings to 50 m v open circuit at
100 m a m axim um .
See Figure 3.
TE Spec 109-28-4.
Test between adjacent contacts of
unm ated assem blies.
TE Spec 109-29-1.
Test between adjacent contacts of
unm ated assem blies.
Procedure
Visual, dim ensional and functional
per applicable Quality Inspection
plan.
Insulation resistance.
5000 m egohm s m inim um initial.
1000 m egohm s m inim um final
within 5 hours after testing.
1 kvac dielectric withstanding
voltage. 1 m inute hold. 1
m illiam pere m axim um leakage
current.
Dielectric withstanding voltage.
Tem perature rise vs current.
30EC m axim um tem perature rise at TE Spec 109-45-1.
specified current. 70EC m axim um
Measure tem perature rise vs
am bient.
current.
See Figure 4.
MECHANICAL
Solderability.
Solderable area shall have a
m inim um of 95% solder coverage.
No discontinuities greater than 1
m icrosecond.
See Note (a).
TE Spec 109-11-1.
Subject tin-lead plated contact
posts to solderability.
TE Spec 109-21-5, Level F,
20 m inute duration.
Subject m ated connectors to 20 G's
rm s with 100 m a current applied.
See Figure 3.
TE Spec 109-26-1.
Subject m ated connectors to 50 G's
half-sine shock pulses of 11
m illiseconds duration. 3 shocks in
each direction along 3 m utually
perpendicular planes, 18 total
shocks.
See Figure 3.
Vibration, random .
Physical shock.
No discontinuities greater than 1
m icrosecond.
See Note.
Figure 1 (continued)
Rev C
2 of 7
108-40025
Test Description
Durability.
See Note.
Requirem ent
Procedure
TE Spec 109-27.
Mate and unm ate assem blies for
100 cycles for gold flash
assem blies and 500 cycles for 30
µin gold plated assem blies at a
m axim um rate of 200 cycles per
hour.
TE Spec 109-42, Condition A.
Measure force necessary to m ate
connector assem blies using free
floating fixtures at a rate of 1 inch
per m inute.
Mating force.
Size
1
2
3
4
5
Note:
plugs.
Unm ating force.
Size
Lbs Maxim um
Positions
W /O
W ith
Ground Ground
Indents Indents
9
4.5
30
15
7.5
33
25
12.5
37
37
18.5
40
50
25.0
44
Grounding indents are on the
Lbs Maxim um
Positions
W /O
W ith
Ground Ground
Indents Indents
9
4.5
30
15
7.5
33
25
12.5
37
37
18.5
40
50
25.0
44
Grounding indents are on the
ENVIRONMENTAL
TE Spec 109-42, Condition A.
Measure force necessary to
unm ate connector assem blies at
rate of 1 inch per m inute.
1
2
3
4
5
Note:
plugs.
Therm al shock.
See Note.
TE Spec 109-22.
Subject m ated connectors to 100
cycles between -55 and 105EC.
TE Spec 109-23-4, Condition B.
Subject m ated connectors to 10
hum idity-tem perature cycles
between 25 and 65EC at 95% RH.
TE Spec 109-43.
Subject m ated connectors to
tem perature life at 105EC for 500
hours.
TE Spec 109-85-3.
Subject m ated connectors to
environm ental class III for 20 days.
Precondition connectors with 10
durability cycles.
Hum idity-tem perature cycling.
See Note.
Tem perature life.
See Note.
Mixed flowing gas.
See Note.
NOTE
Shall m eet visual requirem ents, show no physical dam age and shall m eet requirem ents of
additional tests as specified in Test Sequence in Figure 2.
Figure 1 (end)
Rev C
3 of 7
108-40025
3.6.
Product Qualification and Requalification Tests and Sequences
Test Group (a)
Test or Exam ination
1
2
3
4
5
6
7
8
Test Sequence (b)
Exam ination of product
Term ination resistance, dry circuit
Insulation resistance
Dielectric withstanding voltage
Tem perature rise vs current
Solderability
Vibration
Physical shock
Durability
Mating force
Unm ating force
Therm al shock
Hum idity-tem perature cycling
Tem perature life
Mixed flowing gas
NOTE
(a)
(b)
4
3
4
5
6
4
2
8
4
5
3
3
3
2
4
2
2
1,9
3,7
1,6
2,5
1,6
2,5
1,3
1,5
2,4
2,6
3,7
1,8
1,3
1,5
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
Figure 2
Rev C
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108-40025
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Sam ple Selection
Connector housings and contacts shall be prepared in accordance with applicable Instruction
Sheets and shall be selected at random from current production. Test groups 1, 2, 3 and 5 shall
each consist of 5 m ated connector pairs with no grounding indents and shall be m ounted to a
printed circuit board. Test group 5 shall be m anufactured using 30 µin gold finish. Two wires shall
be used in each crim p. Test group 4 shall consist of 5 unm ated connectors using only a single wire
of the appropriate wire gage. Connectors shall be m ounted to a printed circuit board. Test group 6
and 7 shall each consist of 5 unm ated connectors. No m ounting required. Test group 8 shall
consist of 5 m ated connector pairs for positions 9 and 37. Connectors shall have grounding
indents. No m ounting is required.
B.
Test Sequence
Qualification inspection shall be verified by testing sam ples as specified in Figure 2.
4.2.
Requalification Testing
If changes significantly affecting form , fit or function are m ade to the product or m anufacturing process,
product assurance shall coordinate requalification testing, consisting of all or part of original testing
sequence as determ ined by developm ent/product, quality and reliability engineering.
4.3.
Acceptance
Acceptance is based on verification that product m eets the requirem ents of Figure 1. Failures attributed
to equipm ent, test setup or operator deficiencies shall not disqualify the product. W hen product failure
occurs, corrective action shall be taken and sam ples resubm itted for qualification. Testing to confirm
corrective action is required before resubm ittal.
4.4.
Certification
This product has been recognized under the Com ponent Recognition Program of Underwriter's Inc.,
Electrical File Num ber E-28476 and it has been Certified by the Canadian Standards Association
Num ber LR-16455.
Rev C
5 of 7
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