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108-1268
3.3.
Ratings
Voltage: 250 volts AC
Current: Fully loaded and energized connectors
•
22 AWG: 1.9 amperes •
•
26 AWG: 1.1 amperes
•
28 AWG: .95 amperes
Temperature: -55 to 105°C
Performance and Test Description
Product is designed to meet the electrical, mechanical and environmental performance requirements
specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental
conditions.
3.5.
Test Requirements and Procedures Summary
3.4.
Test Description
Examination of product.
Requirement
Meets requirements of product
drawing and Application
Specification 114-10001.
ELECTRICAL
Test
Resistance
Current
(milliohms
(AWG) (amperes) maximum)
22
1.9
15
26
1.1
15
28
.95
15
Procedure
Visual, dimensional and functional
per applicable quality inspection
plan.
Wire
Termination resistance, specified
Size
current.
TE Spec 109-25.
Measure potential drop of mated
contacts assembled in housing,
Calculate resistance.
See Figure 3.
Termination resistance, dry
circuit.
15 milliohms maximum.
TE Spec 109-6-1.
Subject mated contacts assembled
in housing to 50 millivolt DC open
circuit at 100 milliamperes DC
maximum.
See Figure 3.
Dielectric withstanding voltage.
One minute hold with no breakdown
or flashover.
One milliampere maximum leakage
current.
5000 megohms minimum initial. 500
megohms minimum final.
30°C maximum temperature rise at
specified current.
See paragraph 3.3. at a maximum
ambient of 70°C.
MECHANICAL
TE Spec 109-29-1.
1000 volts AC at sea level.
Test between adjacent contacts of
unmated specimens.
TE Spec 109-28-4.
Test between adjacent contacts of
unmated specimens.
TE Spec 109-45-1.
Measure temperature rise vs
current.
Insulation resistance.
Temperature rise vs current.
Random vibration.
No discontinuities of 1 microsecond TE Spec 109-21-5, Test Level F.
or longer duration.
Subject mated specimens to 20.71
See Note.
G rms with 100 milliamperes current
applied. Twenty minutes in each of
3 mutually perpendicular planes.
See Figure 4.
Figure 1 (continued)
Rev
C
2
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108-1268
Test Description
Physical shock
.
Requirement
No discontinuities of 1 microsecond or
longer duration.
See Note.
Procedure
TE Spec 109-26-1.
Subject mated specimens to 50 G's half-
sine shock pulses of 11 milliseconds
duration. Three shocks in each direction
applied along 3 mutually perpendicular
planes, 18 total shocks.
See Figure 4.
TE Spec 109-42, Condition A. Measure
force necessary to mate specimens at a
maximum rate of 1 inch per minute using a
free-floating fixture.
Mating force
.
Ground Indents
With Without
Size Positions (lbs maximum)
1
15
5.6
33
2
26
9.8
38
3
44
16.5
46
4
62
23.3
52
5
78
29.3
58
Note: Ground indents are on the plug.
Ground Indents
With Without
Size Positions (lbs maximum)
1
15
5.6
33
2
26
9.8
38
44
16.5
46
3
4
62
23.3
52
5
78
29.3
58
Note: Ground indents are on the plug.
Three pounds maximum per contact.
Unmating force.
TE Spec 109-42, Condition A. Measure
force necessary to unmate specimens at a
maximum rate of 1 inch per minute.
Contact insertion force.
TE Spec 109-41.
Measure force necessary to insert contact
into housing.
TE Spec 109-30.
Apply axial load of 5 pounds to contacts
and hold for 6 seconds.
TE Spec 109-35.
Measure force necessary to insert gage A
to a depth of .200.
See Figure 5.
TE Spec 109-35.
Size 2 times using gage A, then measure
force necessary to insert gage B to a depth
of .200. Measure force to separate.
See Figure 5.
TE Spec 109-16.
Determine crimp tensile at a maximum
rate of 1 inch per minute.
Contact retention force.
Contacts shall not dislodge from the
connector housing.
Contact engaging force.
Eight ounces maximum per contact.
Contact separating force.
.75 ounce minimum per contact.
Crimp tensile.
Wire Size
(AWG)
22
24
26
28
Crimp Tensile
(lbs minimum)
12
8
4.5
2.7
Figure 1 (continued)
Rev
C
3
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108-1268
Test Description
Durability.
See Note.
Requirement
Procedure
TE Spec 109-27.
Mate and unmate specimens for
number of cycles indicated at a
maximum rate of 200 cycles per
hour.
Cycles
Plating Type
Gold flash
100
30 μi gold
500
Gold flash over
500
palladium-
ickel(30μi
total thickness)
TE Spec 109-22.
Subject mated specimens to 5
cycles between -55 and 105°C.
TE Spec 109-23-4, Condition B.
Subject mated specimens to 10
humidity/temperature cycles
between 25 and 65°C at 95% RH.
TE Spec 109-85-3.
Subject mated specimens to
environmental class III for 20 days.
TE Spec 109-43.
Subject mated specimens to
temperature life at 105°C for 500
hours.
ENVIRONMENTAL
Thermal shock.
See Note.
Humidity/temperature cycling.
See Note.
Industrial mixed flowing gas.
See Note.
Temperature life.
See Note.
NOTE
Shall meet visual requirements, show no physical damage, and meet requirements of additional
tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure
2.
Figure 1 (end)
Rev
C
4
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108-1268
3.6.
Product Qualification and Requalification Tests and Sequence
Test Group (a)
Test or Examination
1
2
3
4
5
6
7
8
Test Sequence (b)
Examination of product
Termination resistance, specified current
Termination resistance, dry circuit
Dielectric withstanding voltage
Insulation resistance
Temperature rise vs current
Random vibration
Physical shock
Mating force
Unmating force
Contact insertion force
Contact retention force
Contact engaging force
Contact separating force
Crimp tensile
Durability
Thermal shock.
Humidity/temperature cycling.
Industrial mixed flowing gas.
Temperature life.
NOTE
(a)
(b)
(c)
1,10
8
3,7
1,6
1,6
1,6
5
1,6
5
2,4
1,10
1,5
1,7
2,5
2,5
2,4
4,8
3,7
3
5
6
2
9
2
9
2
3
4
4
3
3
5
4
3(c)
4
6
4
2,5
3,6
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
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