Military/Aerospace/HI-REL
MIL-S-83731 Toggle Switches
Features/Benefits
•
Qualified to MIL-S-83731
•
50 µ inch selective gold contact plating
•
Epoxy sealed terminals for process compatibility
•
Rated for logic level to 5 amp resistive loads
and 2 amp inductive loads
•
Flame retardant housing material
•
RoHS compliant and compatible
Test Requirement
1. Strength of Terminal
2. Strength of Actuating Lever Pivot and Stop
3. Strength of Mounting Means
4. Dielectric (Sea Level) Indication
5. Contact Voltage Drop
6. Temperature Rise
7. Short Circuit
8. Mechanical Life
9. Electrical Endurance
10. Overload
11. Electrical Endurance at Sea Level
MIL-S-83731/9, 10, 13, 14, 15, 16
1 lb. – solder lug
10 lbs. & 8 lbs. throughout range
15 lbs. in. torque on bushing
1000 VAC Group B, 750 VAC after electrical endurance. 500
µA
max. leakage
2.5 millivolt initial, 5.0 millivolt after mechanical endurance @ 2-6 VDC 0.1 amp
50 C rise max. @ rated resistive load after endurance test
10 operations carry 100 amps resistive load @ lowest DC volts
20K operations at specified high and low temperatures
10K operations at specified high and low temperatures
50 operations @ 150% of rated resistive load
10K operations resistive load @ room temperature
10K operations inductive load @ room temperature
10K operations lamp load @ room temperature
Performed on different test samples
Method 204 of MIL-STD-202, test condition A
.06 D. A. or 10 G’s 10-500 Hz, 10 usec. max. chatter
Fuse-method 213 or MIL-STD-202, 10 usec. max. chatter
48 hours – method 101 of MIL-STD-202, test condition B
10 operations resistive load (toggle sealed switches only)
Method 106 of MIL-STD-202
100 VDC potential between current carrying parts and panel
Method 110 of MIL-STD-202, test condition B
6 hours @ 23 C 2.5K operations mechanical life (toggle sealed switches only)
MIL-STD-202 method 109, maximum rated DC inductive load (toggle sealed switches only)
Toggle seal – 5 operations under 0.5 inches of H
2
O above top of bushing
(Toggle sealed switches only)
(Panel sealed switches only)
Mechanical life, –25 C to +71 C
No requirement
No requirement
20K operations, 35/40 milliamps @ 5 VDC resistive load @ +71 C
Method 107 of MIL-STD-202 test condition A; 5 cycles @ –55 C/+85 C
˚
12. Vibration
13. Shock
14. Salt Spray
Test Upon Completion
15. Moisture Resistance
Test Upon Completion
16. Sand & Dust
17. Explosion
18. Sealing
19. A.) Toggle Seal
B.) Bushing Seal
20. Temperature Operation
21. Life Low Cur. Level
22. Fungus
23. Intermediate Current
24. Thermal Shock
RATINGS
CURRENT RATINGS – HIGH LEVEL
Current Capacity in Amperes – Per Pole
28V dc
1
5
2
115V ac, 400 Hz
Lamp Load
1
Resistive Load
5
Inductive Load
2
125V ac, 60
Hz
1
5
2
MATERIALS
CURRENT RATINGS – LOGIC LEVEL
0.5 Volt – Amp (VA) Max. @ 28 V Max. (AC or DC)
CASE: Diallyl phthalate (DAP) (UL 94 V-0).
BUSHING: Brass, nickel plated.
HOUSING: Stainless steel.
ACTUATOR: Brass, chrome plated.
SWITCH SUPPORT: Brass, tin plated.
TERMINALS: Gold over nickel over copper alloy.
TERMINAL SEAL: Epoxy.
CONTACTS: Gold over nickel over silver over brass.
PANEL SEAL: Silicone rubber.
MOUNTING HARDWARE: Two hexagon nut, brass with
nickel plating; one lockwasher, steel with nickel
plating; one locking ring, brass with nickel plating.
F
Toggle
HOW TO ORDER:
Complete part numbers for MIL-S-83731 TOGGLE SWITCHES are shown on pages F–18 through F–21.
26 jan 17
F–17
Dimensions are shown: Inches (mm)
Specifications and dimensions subject to change
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