Product
Specification
108-40011
11 Mar 11 Rev C
AMPLIMITE* HDE-20 Insulation Displacement Connector
1.
1.1.
SCOPE
Content
This specification covers the performance, tests and quality requirements for AMPLIMITE* HDE
connector with (removable) insulation displacement (and "F" crimp) contacts in a one piece plastic
housing, with or without a metal shell. The assemblies can contain a combination of insulation
displacement and "F" crimp HDE contacts.
1.2.
Qualification
When tests are performed on the subject product line, the procedures specified in 109-Series Test
Specifications shall be used. All inspections shall be performed using the applicable inspection plan
and product drawing.
2.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein. In the event of
conflict between the requirements of this specification and the product drawing, the product drawing
shall take precedence. In the event of conflict between the requirements of this specification and the
referenced documents, this specification shall take precedence.
2.1.
TE Connectivity (TE) Documents
A.
B.
C.
D.
E.
109-1:
109 Series:
114-40002:
114-40003:
501-115:
General Requirements for Test Specifications
Test Specifications as indicated in Figure 1.
Application Specification, Contact, AMPLIMITE, HDE-20
Application Specification, Contact, AMPLIMITE, HDE-20,"F" Crimp
Test Report
3.
3.1.
REQUIREMENTS
Design and Construction
Product shall be of the design, construction and physical dimensions specified on the applicable
product drawing.
3.2.
Materials
A.
B.
Contact: Phosphor bronze, gold on mating end, tin plated on crimp end.
Housing: Glass filled polyester, black, UL 94V-0
Voltage: 250 vac
Current: Fully loaded and energized connectors
1.
30-28
AWG 1.0 A
2.
26
AWG 1.5 A
3.
24
AWG 2.0 A
4.
22
AWG 2.4 A
5.
20
AWG 3.0 A
6.
18 F crimp 3.7 A
Temperature: -55° to 105°C
3.3.
Ratings
A.
B.
C.
©2011 Tyco Electronics Corporation,
a TE Connectivity Ltd. Company
All Rights Reserved
TE logo is a trademark.
| Indicates Change
*Trademark
For latest revision, visit out website at www.te.com/documents
For Regional Customer service, visit our website at www.te.com
Other products, logos, and company names might be trademarks of their respective owners.
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LOC B
108-40011
3.4.
Performance and Test Description
The product is designed to meet the electrical, mechanical and environmental performance
requirements specified in Figure 1. All tests are performed at ambient temperature unless otherwise
specified.
3.5.
Test Requirements and Procedures Summary
Requirement
Meets requirements of product
drawing and Application
Specifications 114-40002 and
114-40003.
ELECTRICAL
30 milliohms maximum.
Procedure
Visual, dimensional and functional
per applicable quality inspection
plan.
Test Description
Examination of Product
Termination Resistance,
Dry Circuit
Dielectric Withstanding Voltage
Insulation Resistance
1 kvac dielectric withstanding voltage,
one minute hold. 1 milliampere
maximum leakage current.
5000 megohms minimum initial. 500
megohms final
Maximum temperature rise at
specified current, 30° At a max.
C.
ambient temp. of 70°
C
MECHANICAL
No discontinuities greater than 1
microsecond. See note (a).
Temperature Rise
vs Current
Subject mated contacts
assembled in housing to 50 mv
open circuit at 100 ma maximum,
see Figure 4; Test Specification
109-6-1.
Test between adjacent contacts of
unmated connector assemblies;
Test Specification109-29-1.
Test between adjacent contacts of
unmated connector assembly;
Test Specification 109-28-1.
Measure temperature rise vs
current;
Test Specification 109-45-1.
Subject mated connectors to 20
G's rms with 100 ma current
applied 20 minutes each axis, see
Figure 3;
Test Specification 109-21-5, test
level F.
Subject mated connector to 50
G's half-sine shock pulses of 11
millisecond duration; 3 shocks in
each direction applied along the 3
mutually perpendicular planes
total 18 shocks, see Figure 3;
Test Specification 109-26-1.
Measure force necessary to mate
connector assembly incorporating
free floating fixtures at a rate of
1.0 inch/minute; Test
Specification 109-42, cond A.
Vibration, Random
Physical Shock
No discontinuities greater than 1
microsecond. See note (a).
Mating Force
Unmating Force
Pounds maximum
Number
of
Size
Positions
1
9
2
15
3
25
4
37
As above.
All
Plastics
2.8
4.7
7.8
11.6
Metal
Shell
30
33
37
40
Measure force necessary to
unmate connector assembly at a
rate of 1.0 inch/minute; Test
Specification 109-42, cond A.
Figure 1 (continued)
Rev C
2 of 7
108-40011
Test Description
Contact Insertion Force
Requirement
3 pounds maximum per
contact.
Contacts shall not dislodge from the
connector housing.
8 ounces maximum per contact.
Contact Retention
Contact Engaging Force
Contact Separating Force
.75 ounces minimum per contact.
Crimp Tensile
Durability
Wire
Size,
AWG
18 (F Crimp)
20
22
24
26
28
30
See Note.
Crimp Tensile
Pounds
Minimum
27
9.5
6
4
2.5
2.5
1
Procedure
Measure force to insert contact
into housing; Test Specification
109-41.
Apply axial load of 7 pounds to
contacts;
Test Specification 109-30.
Measure force using gage A, as
indicated in Figure 5; Test
Specification 109-35, engagement
depth .220.
Size 2 times using gage A, as
indicated in Figure 5,insert gage B
and measure force to separate;
Test Specification 109-35,
separation depth .220.
Determine crimp tensile at a rate
of 1 inch/minute; Test
Specification 109-16.
Mate and unmate connector
assemblies for cycles listed, at a
maximum rate of 200 cycles/hour;
Test Specification 109-27.
Plating
Microinches
Cycles
Cold Flash
100
30 Gold
500
Subject mated connectors to 5
cycles between -55° and 105°
C;
Test Specification 109-22.
Subject mated connectors to 10
humidity-temperature cycles
between 25° and 65° at 95%
C
RH; Test Specification 109-23-4,
cond B. Electrical measurements
shall be made within 5 hours of
removal of samples from
chamber.
Precondition connectors to 10
durability cycles. Subject mated
connectors to environmental class
III for 20 days; Test Specification
109-85-3.
Thermal Shock
ENVIRONMENTAL
See Note.
Humidity-Temperature
Cycling
See Note.
Mixed Flowing Gas
See Note.
Figure 1 (continued)
Rev C
3 of 7
108-40011
Test Description
Temperature Life
Requirement
See note (a).
Procedure
Subject mated connectors to
temperature life; Test
Specification 109-43, test level 10
(105° test duration C (500
),
hours).
NOTE
Shall meet visual requirements, show no physical damage, and shall meet
requirements of additional tests as specified in the test sequence in Figure 2.
Figure 1 (end)
3.6.
Product Qualification and Requalification Tests
Test Group (a)
3
4 (b)
5
Test Sequence (c)
Test of Examination
Examination of Product
Termination Resistance, Dry Circuit
Dielectric Withstanding Voltage
Insulation Resistance
Temperature Rise vs Current
Vibration
Physical Shock
Mating Force
Unmating Force
Contact Insertion Force
Contact Retention
Contact Engaging Force
Contact Separating Force
Crimp Tensile
Durability
Thermal Shock
Humidity-Temperature Cycling
Mixed Flowing Gas
Temperature Life
NOTE
1
2
6
7
8
3, 9
3, 7
1, 6
2, 5
1, 6
2, 5
1, 5
2, 4
1, 5
2, 4
1, 8
3, 7
2, 6
1, 5
1
3
5
6
2
8
2
5
3
4
6
4
3
3
4
3
4
4
5
2
3
(a) See Para 4.1.A.
(b) Discontinuities shall not be measured for this test group.
(c) Numbers indicate sequence in which tests are performed.
Figure 2
Rev C
4 of 7
108-40011
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Sample Selection
Connectors housings and contacts shall be prepared in accordance with applicable Instruction
Sheets. They shall be selected at random from current production. Test groups 1, 2, 3 and 4 shall
consist of 37 position, all plastic plugs and receptacles; gold flash duplex plated contacts.
Contacts in these groups shall be terminated as follows: 20 and 22 AWG to the number 3 slot, 24
and 26 AWG to the number 2 slot, and 30 AWG to the number 1 slot. Test group 5 shall consist of
25 position, all plastic plugs and receptacles; gold flash duplex plated contacts. Contacts in group
5 shall be terminated as follows: 22 AWG to the number 3 slot, 22 and 26 AWG to the number 2
slot, 26 and 30 AWG to the number 1 slot. Test group 6 shall consist of 37 position, all plastic
plugs and receptacles; gold flash duplex plated contacts. Contacts in group 6 shall be terminated
as follows: 20 and 22AWG to the number 3 slot. Test group 7 shall consist of 9 position, all plastic
plugs and gold flash duplex plated F crimp replacement contacts. Contacts to be terminated as
follows: 20 and 22 AWG to the number 3 slot, 22, 24 and 26 AWG to the number 2 slot, 26, 28
and 30 AWG to the number 1 slot. F crimp contacts to be terminated to 18, 20 and 22 AWG wire
and 22, 24 and 26 AWG wire as applicable. Test group 8 shall consist of 9, 15, 25 and 37 position
plugs and receptacles; all plastic and metal shall (any plating or slot size) un-terminated.
B.
Test Sequence
Qualification inspection shall be verified by testing samples as specified in Figure 2.
4.2.
Requalification Testing
If changes significantly affecting form, fit, or function are made to the product or to the manufacturing
process, product assurance shall coordinate requalification testing, consisting of all or part of the
original testing sequence as determined by development/product, quality, and reliability
engineering.
4.3.
Acceptance
Acceptance is based on verification that the product meets the requirements of Figure 1. Failures
attributed to equipment, test setup, or operator deficiencies shall not disqualify the product. When
product failure occurs, corrective action shall be taken and samples resubmitted for qualification.
Testing to confirm corrective action is required before resubmittal.
4.4.
Quality Conformance Inspection
The applicable quality inspection plan will specify the sampling acceptable quality level to be used.
Dimensional and functional requirements shall be in accordance with the applicable product drawing
and this specification.
Rev C
5 of 7
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