TSS463B PPAP
Table of Contents
1
DESIGN RECORDS .............................................................................................................................................................................. 6
1.1
1.2
2
P
RODUCT
S
PECIFICATION
.............................................................................................................................................................6
P
ACKAGE
O
UTLINE
........................................................................................................................................................................6
ENGINEERING CHANGE DOCUMENTS ................................................................................................................................... 7
2.1
CDC C
ERTIFICATE OF
D
ESIGN
, C
ONSTRUCTION AND
Q
UALIFICATION
............................................................................7
2.1.1 General Product Information................................................................................................................................................... 7
2.1.2 Process Technology Information............................................................................................................................................. 7
2.2
P
RODUCT
D
ESIGN
...........................................................................................................................................................................8
2.2.1 Product Design Information..................................................................................................................................................... 8
2.2.2 Product Design Validation....................................................................................................................................................... 8
2.2.3 Package Technology Information ........................................................................................................................................... 9
2.2.4 Packing Delivery Information................................................................................................................................................10
2.2.5 Final Test Information ............................................................................................................................................................10
2.2.6 Device Cross Section...............................................................................................................................................................10
2.3
Q
UALIFICATION AND
C
HANGE
P
ROCEDURE
...........................................................................................................................11
2.3.1 Qualification methodology.....................................................................................................................................................11
2.3.2 Change Procedure...................................................................................................................................................................12
2.3.3 Qualification test methods......................................................................................................................................................13
3
4
5
ENGINEERING APPROVAL..........................................................................................................................................................14
DESIGN FMEA ....................................................................................................................................................................................14
PROCESS FLOW DIAGRAMS .......................................................................................................................................................14
5.1
5.2
5.3
W
AFER
P
ROCESSING
....................................................................................................................................................................14
A
SSEMBLY
......................................................................................................................................................................................15
T
EST AND
P
ACKING
......................................................................................................................................................................15
6
7
8
PROCESS FMEA .................................................................................................................................................................................15
DIMENTIONAL RESULTS .............................................................................................................................................................15
PERFORMANCE TEST RES ULTS ...............................................................................................................................................16
8.1
Q
UALIFICATION
R
ESULTS
...........................................................................................................................................................16
8.1.1 Wafer Process Qualification..................................................................................................................................................16
8.1.2 Package Qualification.............................................................................................................................................................16
8.1.3 Device Qualification................................................................................................................................................................17
8.1.4 Failure Mechanisms and Corrective Actions......................................................................................................................17
8.1.5 Electrical Distribution in Operating Life-Test....................................................................................................................18
8.1.6 Reliability Calculation............................................................................................................................................................19
8.1.7 ESD Results (HBM) - MIL-STD 883 method 3015.7.........................................................................................................19
8.1.8 Latch-up Results.......................................................................................................................................................................19
8.2
P
RODUCT
C
HARACTERIZATION
.................................................................................................................................................19
8.2.1 Characterization environment...............................................................................................................................................19
8.2.2 Corner lot’s splits.....................................................................................................................................................................19
8.2.3 Results / Parameter capability...............................................................................................................................................20
9
2
INITIAL PROCESS STUDY ............................................................................................................................................................21
Rev. 3 : Initial Submission – 2003 October
TSS463B PPAP
9.1
10
11
12
13
14
15
16
17
18
19
SCMOS3
PROCESS
(Z92G)
........................................................................................................................................................21
MEASUREMENT SYSTEM ANALYSIS STUDY................................................................................................................21
QUALIFIED LABORATORY DOCUMENTATION ..........................................................................................................22
CONTROL PLAN...........................................................................................................................................................................22
PART SUBMISSION WARRANT .............................................................................................................................................23
APPEARANCE APPROVAL REPORT...................................................................................................................................24
BULK MATERIAL REQUIREMENTS ...................................................................................................................................24
SAMPLE PRODUCTION PARTS .............................................................................................................................................24
MASTER SAMPLE........................................................................................................................................................................24
CHECKING AIDS ..........................................................................................................................................................................24
CUSTOMER-SPECIFIC REQUIREMENTS .........................................................................................................................24
3
Rev. 3 : Initial Submission – 2003 October
TSS463B PPAP
PPAP Checklist
Requirements
Table of contents
PPAP Checklist
1. Design Records
2. Engineering Change Documents
3. Engineering Approval
4. Design FMEA
5. Process Flow Diagrams
6. Process FMEA
7. Dimensional Results
8. Records of Material / Performance Test Results
8.1 Material Test Records
8.2 Performance Test Records
9. Initial Process Study
10. Measurement System Analysis Study
11. Qualified Laboratory Documentation
12. Control Plan
13. Part Submission Warrant (PSW)
14. Appearance Approval Report
15. Bulk Material Requirements Checklist
16. Sample Production Parts
17. Master Sample
18. Checking Aids
19. Customer Specific Requirements
Included
yes
yes
yes
yes
yes
Project risk analysis
yes
yes
Not Applicable
Not applicable to IC
Yes
Yes
Yes
Yes
Yes
Yes
Not applicable to IC
Not applicable to IC
To be ordered
separately
Not attached
Not Applicable
Not attached
5
Rev. 3 : Initial Submission – 2003 October