Specification Control Drawing
44A0111-28, 30
Issue 8
7th August 2012
Page 1 of 2
Page 2 for internal use only
WIRE, ELECTRICAL, RADIATION-CROSSLINKED, MODIFIED FLUOROPOLYMER INSULATED,
TIN COPPER CONDUCTOR, 150°C, 600 VOLT, LIGHTWEIGHT.
The complete requirements for procuring the wire described herein shall consist of this document.
Primary Insulation -
Radiation Crosslinked Extruded Polyalkene
Conductor -
Tin Coated Copper
Jacket -
Radiation Crosslinked
Extruded Polyvinylidene Fluoride
Part
Description
Wire
Size
(AWG)
44A0111-30-*
44A0111-28-*
30
28
TABLE I. CONSTRUCTIONAL DETAILS
Conductor
FINISHED WIRE
Stranding
Diameter
Maximum
Outside
No./ AWG
(mm)
Resistance
Diameter
@20°C
(mm.)
Min.
Max.
Min.
Nom.
Max.
(W/km)
7/38
0.29
0.31
356
0.64
0.69
0.74
7/36
0.36
0.38
225
0.71
0.76
0.81
TABLE II. PERFORMANCE DETAILS
Mandrel Diameter
Weight
(mm ± 3%)
(kg ± 3%)
Immersion
Immersion
Cold
Wrap
Life cycle and
Bend
Accelerated ageing
9.5
4.8
0.11
9.5
4.8
0.11
The '*' in the part number shall be replaced by a standard colour code
designator in accordance with Mil Std 681. White preferred.
e.g. 44A0111-30-9 White insulation
To be tested in accordance with the issue in effect of QP-D-004 and
meet the requirements of below:
Maximum
Weight
(kg/km)
1.06
1.43
Life cycle and
Accelerated ageing
9.5
9.5
COLOUR CODE:
Cold
Bend
0.23
0.23
PERFORMANCE
REQUIREMENTS:
Accelerated Ageing: 300 ±2°C for 6 hours
Shrinkage: 300 ±2°C 3.17 mm Max. in 300 mm
Blocking: 150 ±2°C for 24 hours
Thermal Shock: 150 ±2°C, 1.52 mm Max.
Voltage Withstand Test (Post Environmental):
2.5 kV (rms) for 5 minutes
Flammability: 30 seconds Max.
76 mm Max. no flaming tissue.
Immersion: Diameter increase 5% Max.
no cracking, no dielectric breakdown
Elongation and Tensile Strength:
Primary Insulation
Elongation: 150% Min.
Tensile Strength: 17.2 MPa Min.
Insulation Resistance: 1500 MΩ/ km Min.
Surface Resistance: 1.27 MΩ/ km Min.
Both Readings
Insulation Flaws:
Primary Insulation Spark Test: 1.5 kV (rms)
Impulse Dielectric Test: 6.0 kV (peak) 100% test
Finished Wire
Impulse Dielectric Test: 8.0 kV (peak) 100% test
Life Cycle: 200 ±3°C for 168 hours
Low Temperature - Cold Bend:
-65 ±2°C for 4 hours
Voltage Withstand Test (Post Environmental):
(After Accelerated Ageing, Immersion,
Life Cycle and Low Temperature-Cold Bend)
1 kV (rms) for 1 minute
Smoke Test: 200±2°C, No visible smoke
Solderability (95% Min. coverage): per MIL-STD-202,
Method 208, except without steam-ageing, type RMA flux
Wicking: 57.2 mm Max.
Humidity Resistance: Insulation Resistance
1500 MΩ/ km Min.
APPROVAL:
Tyco Electronics UK Ltd
Faraday Road
Dorcan
SWINDON
SN3 5HH
Tel: +44 (0)1793 528171
Fax: +44 (0)1793 572516
Electronic sign off - no signatures will appear.
TE Connectivity is a trading name of Tyco
TE Connectivity is a trading name of Tyco
Electronics UK Ltd, which is registered in
Electronics UK Ltd, which is registered in
England and Wales, number 550926.
England and Wales, number 550926.
Registered office: Faraday Road, Dorcan,
Registered office: Faraday Road, Dorcan,
Swindon, SN3 5HH
Swindon, SN3 5HH
Website:
Website:
www.te.com
This drawing and the information set forth hereon are the property of Tyco
Electronics UK Ltd, and are to be held in trust and confidence. Publication,
duplication, disclosure or use for any purpose not expressly authorised in
writing by Tyco Electronics UK Ltd is prohibited.
This specification sheet takes precedence over documents referenced
herein. As Tyco Electronics UK Ltd. reserve the right to make changes
in construction without notice please contact Tyco Electronics UK Ltd to
ensure that this document is the latest issue.
©2012 Tyco Electronics UK Ltd, a TE Connectivity Ltd. company. All Rights Reserved.
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