SPECIFICATION CONTROL DRAWING
TITLE
44A0711
Date
WIRE, ELECTRIC, RADIATION-CROSSLINKED, POLYALKENE INSULATED,
NORMAL WEIGHT, AIRFRAME, 600 VOLT
5-25-05
Revision
F
This specification sheet forms a part of the latest issue of Raychem Specification 44 and MIL-W-81044 as applicable.
CONDUCTOR - TIN-COATED COPPER
PRIMARY INSULATION - RADIATION-CROSSLINKED,
EXTRUDED POLYALKENE
JACKET - RADIATION-CROSSLINKED,
MODIFIED PVF
2
,
Thickness:
AWG 24 - 4, .005 ± .001 in.
AWG 2 - 0, .010 ± .002 in.
BRAID - PET, TREATED TO
PREVENT FRAYING
(AWG Sizes 2-0 only)
TABLE I. CONSTRUCTION DETAILS
FINISHED WIRE
DIAMETER OF
STRANDED
WIRE
CONDUCTOR
MAXIMUM
CONDUCTOR
SIZE
STRANDING
DIAMETER
RESISTANCE AT
(in.)
(AWG) (number x AWG)
(in.)
20°c
MAXIMUM
(ohms/1000ft)
MINIMUM
19 x 36
26.2
.026
.023
.057 ± .002
24
16.2
19 x 34
.033
.029
.069 ± .003
22
19 x 32
9.88
.041
.037
.078 ± .003
20
6.23
19 x 30
.051
.046
.088 ± .003
18
19 x 29
4.81
.058
.052
.097 ± .004
16
19 x 27
3.06
.073
.065
.115 ± .004
14
37 x 28
2.02
.090
.084
.131 ± .004
12
37 x 26
1.26
.114
.106
.161 ± .005
10
.173
.158
133 x 29
.701
.219 ± .006
8
.217
.198
133 x 27
.445
.269 ± .007
6
.274
.250
133 x 25
.280
.325 ± .008
4
.340
.320
665 x 30
.183
.418 ± .013
2
.380
.360
817 x 30
.149
.460 ± .015
1
.425
.405
1045 x 30
.116
.508 ± .017
0
TABLE II. PERFORMANCE DETAILS
BEND TESTING
MANDREL DIAMETER
(inch) (± 3%)
LIFE CYCLE AND
ACCELERATED AGING
.500
.750
.750
1.00
1.00
1.50
2.00
3.00
3.00
4.00
5.00
6.00
8.00
8.00
COLD
BEND
1.00
1.00
1.00
1.50
1.50
2.00
2.00
3.00
4.00
5.00
6.00
8.00
10.0
10.0
+
WRAP
PART NUMBER
1/
44A0711-24-*
44A0711-22-*
44A0711-20-*
44A0711-18-*
44A0711-16-*
44A0711-14-*
44A0711-12-*
44A0711-10-*
44A0711- 8-*
44A0711- 6-*
44A0711- 4-*
44A0711 - 2-*
44A0711- 1-*
44A0711- 0-*
MAXIMUM
WEIGHT
(lbs/1000 ft)
3.0
4.3
6.1
8.7
10.9
16.2
24.2
36.5
65.0
103.
158.
252.
305.
380.
PART NUMBER
1/
44A0711-24-*
44A0711-22-*
44A0711-20-*
44A0711-18-*
44A0711-16-*
44A0711-14-*
44A0711-12-*
44A0711-10-*
44A0711- 8-*
44A0711- 6-*
44A0711- 4-*
44A0711 -2-*
44A0711- 1-*
44A0711- 0-*
+
See Note on Page 2
WEIGHT
(lb) (± 3%)
COLD
BEND
3.00
3.00
4.00
4.00
5.00
5.00
5.00
5.00
6.00
10.0
10.0
15.0
15.0
15.0
LIFE CYCLE AND
ACCELERATED AGING
1.00
3.00
4.00
4.00
5.00
5.00
5.00
5.00
6.00
6.00
6.00
6.00
7.00
7.00
.250
.250
.250
.375
.375
.500
.500
.750
.750
1.00
1.25
3.00
4.00
4.00
Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice.
Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer.
1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES
AND SUFFIXES MAY BE ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL
REQUIREMENTS IMPOSED BY THE PURCHASE ORDER.
DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL.
Page 1 of 2
THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN.
REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID.
R
Wire & Cable
501 Oakside Avenue
Redwood City, CA 94063-3800
Phone: 1-800-227-8816
Fax: 1-650-361-6297
© 2005 Tyco Electronics Corporation. All rights reserved.
Revision
SCD Number
SPECIFICATION CONTROL DRAWING
Page 2 of
2
F
44A0711
WIRE RATINGS AND ADDITIONAL REQUIREMENTS
+
+
+
+
TEMPERATURE RATING: 150°C
Maximum continuous conductor temperature
VOLTAGE RATING: 600 volts (rms) at sea level
ACCELERATED AGING: 300 ± 2°C for 6 hours
Identification legibility, (AWG 24-4 only) 225 ± 2°C for 6 hours
BLOCKING: 150 ± 2°C for 24 hours
BRAID COLOR: Per MIL-STD-104, Class 2, except that light brown shall
be within munsell color limits (see Table III); nominal, 2.5 YR 3/6
FLAMMABILITY: 30 seconds (maximum); 3 in. (maximum);no flaming of facial tissue
HUMIDITY RESISTANCE: Insulation Resistance, 5000 Megohms for 1000 ft. (minimum)
IDENTIFICATION, STRIPING, OR BAND DURABILITY (AWG 24-4 only):
125 cycles (250 strokes) (minimum), 500 g weight
IMMERSION: Diameter increase 5% (maximum); no cracking, no dielectric breakdown
INSULATION ELONGATION AND TENSILE STRENGTH:
Primary Insulation,
Tensile Strength, 2500 lbf/in² (minimum), AWG 24-12
2000 lbf/in² (minimum), AWG 10-0
Elongation, 150% (minimum)
INSULATION FLAWS:
Primary Insulation,
SparkTest, 3.0 kV (rms) at 60 Hz
4.2 kV (rms) at 3 kHz
Impulse DielectricTest, 6.0 kV (peak)
Finished Wire;
SparkTest, 5.7 kV (rms) at 3 kHz
Impulse DielectricTest, 8.0 kV (peak)
INSULATION RESISTANCE: 5000 Megohms for 1000 ft. (minimum)
JACKET COLOR (AWG 2-0 only): White
LIFE CYCLE: 200 ± 2°C for 168 hours
LOW TEMPERATURE-COLD BEND: -65 ± 2°C for 4 hours
SHRINKAGE: 300 ± 2°C, 0.125 in. (maximum) in 12 in., AWG 24-12
300 ± 2°C, 0.250 in. (maximum) in 12 in., AWG 10-0
SMOKE: 200 ± 2°C. No visible smoke.
SOLDERABILITY: Per MIL-STD-202, Method 208, except without steam aging, Type RMA Flux
SURFACE RESISTANCE: 500 megohms-in. (minimum), both readings
THERMAL SHOCK: 150 ± 2°C, 0.060 in. (maximum), primary insulation and jacket only.
VOLTAGE WITHSTAND (POST ENVIRONMENTAL): 2500 volts (rms), 60 Hz, 5 minutes
WICKING: 2.25 in. (maximum) between primary insulation and jacket.
PART NUMBER: The "*" in the part numbers on page 1 shall be replaced by
color code designators except that Lt. brown shall be designated as -1L
For AWG 2-0, only the braid color shall be designated.
1/ Example:
AWG 20, white: 44A0711-20-9
AWG 20, white with black stripe: 44A0711-20-90
AWG 2, white jacket, Lt. brown braid: 44A0711-2-1L
1/ See footer section on page 1
+ NOTE: For AWG 2-0, these tests are conducted prior to application of the braid.
TABLE III.
MUNSELL COLOR LIMITS
HUE
VALUE
CHROMA
5R - 5YR
3.0 - 5.0
4.0 - 6.0
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