SPECIFICATION CONTROL DRAWING
TITLE
44A0212
D
Date
Revision
WIRE, RADIATION-CROSSLINKED, POLYALKENE-INSULATED,
12-7-05
LIGHT WEIGHT, GENERAL PURPOSE, 1000 VOLT
This specification sheet forms a part of the latest issue of Raychem Specification 44 and MIL-W-81044 as applicable.
PRIMARY INSULATION - RADIATION-CROSSLINKED,
EXTRUDED POLYALKENE
CONDUCTOR - SILVER-COATED COPPER
JACKET - RADIATION-CROSSLINKED,
MODIFIED PVF
2
Thickness: .004 ± .001 in.
TABLE I. CONSTRUCTION DETAILS
WIRE
SIZE
(AWG)
26
24
22
20
18
16
14
12
10
8
6
4
CONDUCTOR
STRANDING
(number x AWG)
19
19
19
19
19
19
19
37
37
133
133
133
x
x
x
x
x
x
x
x
x
x
x
x
38
36
34
32
30
29
27
28
26
29
27
25
MAXIMUM
DIAMETER
STRANDED
CONDUCTOR
(in.)
.021
.026
.033
.041
.052
.058
.072
.090
.118
.176
.218
.272
FINISHED WIRE
MAXIMUM
RESISTANCE AT
20°C
(ohms/1000ft.)
38.4
24.3
15.1
9.19
5.79
4.52
2.88
1.90
1.19
.658
.418
.264
DIAMETER
(in.)
.040
.046
.054
.062
.073
.081
.098
.117
.146
.206
.254
.308
±
±
±
±
±
±
±
±
±
±
±
±
.002
.002
.002
.002
.003
.003
.004
.004
.004
.006
.007
.008
MAXIMUM
WEIGHT
(lbs/1000 ft.)
1.6
2.4
3.5
5.1
7.7
9.8
14.7
22.1
35.6
61.8
94.5
150.
PART NUMBER
1/
44A0212-26-*
44A0212-24-*
44A0212-22-*
44A0212-20-*
44A0212-18-*
44A0212-16-*
44A0212-14-*
44A0212-12-*
44A0212-10-*
44A0212- 8-*
44A0212- 6-*
44A0212- 4-*
TABLE II. PERFORMANCE DETAILS
BEND TESTING
PART NUMBER
1/
44A0212-26-*
44A0212-24-*
44A0212-22-*
44A0212-20-*
44A0212-18-*
44A0212-16-*
44A0212-14-*
44A0212-12-*
44A0212-10-*
44A0212- 8-*
44A0212- 6-*
44A0212- 4-*
MANDREL DIAMETER
(inch) (± 3%)
IMMERSION,
COLD
LIFE CYCLE AND
BEND
ACCELERATED AGING
.500
.750
.500
1.00
.750
1.00
.750
1.00
1.00
1.50
1.00
1.50
1.50
2.00
2.00
2.00
3.00
3.00
3.00
4.00
4.00
5.00
5.00
6.00
WEIGHT
(lb) (± 3%)
IMMERSION,
LIFE CYCLE AND
ACCELERATED AGING
.375
.375
.375
.500
.500
1.00
1.00
1.50
2.00
3.00
3.00
3.00
WRAP
.250
.250
.250
.250
.375
.375
.500
.500
.750
.750
1.00
1.25
COLD
BEND
1.00
2.00
2.00
3.00
3.00
4.00
4.00
4.00
4.00
5.00
8.00
8.00
Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice.
Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer.
1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES
AND SUFFIXES MAY BE ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL
REQUIREMENTS IMPOSED BY THE PURCHASE ORDER.
DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL.
R
Wire & Cable
501 Oakside Avenue
Redwood City, CA 94063-3800
Phone: 1-800-227-8816
Fax: 1-650-361-6297
Page 1 of 2
THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN.
REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID.
© 2005 Tyco Electronics Corporation. All rights reserved.
Revision
SCD Number
SPECIFICATION CONTROL DRAWING
Page 2 of 2
D
44A0212
WIRE RATINGS AND ADDITIONAL REQUIREMENTS
TEMPERATURE RATING: 150°C
Maximum continuous conductor temperature
VOLTAGE RATING: 1000 volts (rms) at sea level
ACCELERATED AGING: 300 ± 2°C for 6 hours
Identification legibility, 225 ± 2°C for 6 hours
BLOCKING: 150 ± 2°C for 24 hours
COLOR: White preferred
FLAMMABILITY: 30 seconds (maximum); 3 in. (maximum); no flaming of facial tissue
HUMIDITY RESISTANCE: Insulation Resistance, 5000 megohms for 1000 ft. (minimum)
IDENTIFICATION AND STRIPING DURABILITY:
125 cycles (250 strokes) (minimum), 500 g weight
IMMERSION: Diameter increase 5% (maximum); no cracking, no dielectric breakdown
INSULATION ELONGATION AND TENSILE STRENGTH:
Primary Insulation,
Elongation, 150% (minimum)
Tensile Strength, 2500 lbf/in² (minimum)
INSULATION FLAWS:
Primary Insulation,
SparkTest, 2.0 kV (rms)
Impulse DielectricTest, 6.0 kV (peak)
Finished Wire;
SparkTest, 4.0 kV (rms) at 3 kHz
Impulse DielectricTest, 8.0 kV (peak)
INSULATION RESISTANCE: 5000 megohms for 1000 ft. (minimum)
LIFE CYCLE: 200 ± 2°C for 168 hours
LOW TEMPERATURE-COLD BEND: -65 ± 2°C for 4 hours
SHRINKAGE: 300 ± 2°C, 0.125 in. (maximum) in 12 in., AWG 26-12
300 ± 2°C, 0.250 in. (maximum) in 12 in., AWG 10-4
SMOKE: 200 ± 2°C, No visible smoke
SURFACE RESISTANCE: 500 megohms-in. (minimum), both readings
THERMAL SHOCK RESISTANCE: 150 ± 2°C, 0.060 in. (maximum)
VOLTAGE WITHSTAND TEST (Post Environmental): 3000 volts (rms), 60 Hz, 5 minutes
WICKING: 2.25 in. (maximum)
PART NUMBER: The "*" in the part numbers on page 1 shall be replaced by
color code designators.
1/ Example: AWG 20, white: 44A0212-20-9
1/ See footer section on page 1
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