Rast 2.5
Table of Contents
AMP DUOPLUG 2.5 Connector System
METRIC
Catalogue 1654742
Dimensions are
millimetres over inches
Revised 5-04
Introduction and Technical Features ………………………………………1002, 1003
Indirect and Direct Connection 2.5mm Centerline…………………………………1004
Female Connectors …………………………………………………………………1005
Female Connectors, Selectively Loaded …………………………………………1006
Direct Connection 2.5mm Centerline ………………………………………………1007
Female Connectors, Interior Locking ………………………………………………1008
Female Connectors, Side Locking …………………………………………………1009
Tab Headers 180° ……………………………………………………………1010, 1011
Direct Connection, PC Board Frame ………………………………………1012, 1013
1
Rast 2.5
AMP DUOPLUG 2.5 Mark II Connector System
Introduction and Technical Features ………………………………………1014, 1015
Indirect and Direct Connection 2.5mm Centerline…………………………………1016
Technical Data …………………………………………………………………1017-1019
Keying Plan ……………………………………………………………………………1020
Female Connector Geometry ………………………………………………………1020
Female Connectors …………………………………………………………………1021
Tab Headers 180° ……………………………………………………………1022-1024
PC Board Frame ………………………………………………………………1025, 1026
AMP DUOPLUG 2.5 Power Connector System
Introduction and Technical Features ………………………………………1027, 1028
Indirect and Direct Connection 5.0mm Centerline…………………………………1029
Technical Data …………………………………………………………………1030, 1031
Keying Plan ……………………………………………………………………………1032
Female Connectors ……………………………………………………………1033, 1034
Tab Headers 180° ……………………………………………………………………1035
PC Board Frame ………………………………………………………………………1036
1001
Products for Industrial &
Commercial Applications
Dimensions are shown for
reference purposes only.
Conversion Rate:
25.4mm = 1 inch
Dimensions are in inches and
millimetres unless otherwise
specified. Values in brackets
are metric equivalents.
Specifications subject to
change.
www.tycoelectronics.com
AMP DUOPLUG 2.5 Connector System
for Wire-to-Board Systems
Introduction
AMP DUOPLUG 2.5
Connector System
for Wire-to-Board
Applications
The AMP DUOPLUG 2.5
Connector System offers a
complete printed circuit board
system which is suitable for
edge as well as female to
header applications using the
same female part.
The top of the female contact is
provided with an IDC slot, a
technique which permits high
speed wire termination.
Application tooling specially
developed for this system can
produce cable assemblies with
connectors at one or both ends.
The connector keying is
produced with a cutting unit on
the application tooling machine.
METRIC
Catalogue 1654742
Dimensions are
millimetres over inches
Revised 5-04
Applications
s
Household Appliances
s
Consumer Electronics
s
Telecommunication
Industry
s
Automotive Industry
s
Vending Machines
s
Measuring Devices and
others
Technical Data
No. of Positions:
3- to 20-positions
3- to 12-positions
Centerline:
2.5 mm
Termination Technique:
Insulation Displacement
Technique
Housing Material:
PBT-GF, PA 6.6 GF
Contact Material:
CuSn (CuZn)
Phosphor Bronze (Brass)
Contact Finish:
Female pre-tinned
Male post-tinned
PC Board Thickness:
1.5mm
Wire Range (DGB I):
0.22mm
2
, 7 stranded
0.35mm
2
, 12 stranded
Wire Range (DGB II):
0.35mm
2
, 7 stranded
Temperature Range:
–40 °C up to +110 °C
Current Voltage:
63 V (250 V)
Current Rating:
max. 2 A
Insulation Diameter:
1.2-1.4mm
Contact Resistance:
≤10
mΩ
Insulation Hardness:
Shore A 92±3
Flammability Rating:
acc. UL 94 V-0
AMP Product Specification:
108-18056 / 108-20238
AMP Application Specification:
114-18049
1002
Products for Industrial &
Commercial Applications
Dimensions are shown for
reference purposes only.
Conversion Rate:
25.4mm = 1 inch
Dimensions are in inches and
millimetres unless otherwise
specified. Values in brackets
are metric equivalents.
Specifications subject to
change.
www.tycoelectronics.com
AMP DUOPLUG 2.5 Connector System
for Wire-to-Board Systems
Technical Features
Product Features
s
Connector system for
rationalised production
s
High production rate
with no rejects
s
One-piece and two-piece
connector system
s
Keyable female part
s
Contacts protected against
damage
s
Controllable wire insertion
s
Wire strain relief provided
by cover
s
Defined wire insertion
depth
s
Customer specific version
of header
s
Protection provided by
three side walls
s
Designed according to
RAST 2.5 Specification
s
VDE Tested acc. to:
DIN VDE 0627/9.91 and
DIN EN 60998, Part 2–3
-Reg. No. 1508
1 Very good contact
protection in order to
avoid any stubbing
problems.
2 Termination of the wire
via metal stuffer of the
tooling which
guarantees a defined
position of the wire in
the IDC-slot of the
contact.
METRIC
Catalogue 1654742
Dimensions are
millimetres over inches
Revised 5-04
1
Rast 2.5
2
3
4
1
6
5
3 Reliable locking feature of
every single contact
assures proper strain
relief.
4 Contact suitable for
7- and 12-stranded wire.
5 Cutting of the keying in
accordance to
customer’s demand
during the termination
process.
6 Connector design
suitable for one-piece as
well as for two-piece
connection.
1003
Products for Industrial &
Commercial Applications
Dimensions are shown for
reference purposes only.
Conversion Rate:
25.4mm = 1 inch
Dimensions are in inches and
millimetres unless otherwise
specified. Values in brackets
are metric equivalents.
Specifications subject to
change.
www.tycoelectronics.com
AMP DUOPLUG 2.5 Connector System
for Wire-to-Board Systems
METRIC
Catalogue 1654742
Dimensions are
millimetres over inches
Revised 5-04
Indirect and Direct Connection, 2.5 mm Centerline
Direct Connection,
2.5 mm Centerline
5
1
6
1
Cover
2
Wire
3
Connector Front Side
4
Keying
5
Tab Header
6
Keying
7
PC Board 1.5mm thick
2
7
3
4
Indirect Connection,
2.5 mm Centerline
1
1
Cover
2
Wire
3
Connector Front Side
4
Keying
5
Tab Header
6
Tab Contact
(1.5mm x 0.6mm)
7
Keying
8
PC Board 1.5mm thick
5
2
6
7
4
3
8
Technical Data
No. of Positions:
3- to 20-positions
Centerline:
2.5 mm
(selective loading possible)
Termination Technique:
Insulation Displacement
Technique
Wire Size Range:
IDC Contact DGB I:
0.22-0.25mm
2
, 7 strands
0.32-0.35mm
2
, 12 strands
Solid wire 0.40-0.50mm
diameter
IDC Contact DGB II:
0.32-0.35mm
2
, 7 strands
Insulation Diameter:
Nominal size 1.3mm
Insulation Hardness:
Shore A 92 ±3
Contact Material:
Phosphor Bronze (Brass)
Contact Finish:
Female pre-tinned
Male post-tinned
Housing Material:
PBT-GF, PA 6.6 GF
Flammability Rating:
UL 94 V-0
VDE Tested acc. to:
DIN VDE 0627/9.91 and
DIN EN 60998, Part 2-3
Keying:
Variable, because there is a row
of keying ribs on the front side
of the connector. Ribs removed
during application according
to requirements.
Current Carrying Capacity:
max. 2 A
Contact Resistance:
≤10
mΩ
Nominal Voltage:
Fully loaded, 63 V
Selectively loaded, 250 V
Temperature Range:
–40 °C up to +110 °C
AMP Product Specification:
108-18056
AMP Application Specification:
114-18049
Packaging Specification:
107-18026
1004
Products for Industrial &
Commercial Applications
Dimensions are shown for
reference purposes only.
Conversion Rate:
25.4mm = 1 inch
Dimensions are in inches and
millimetres unless otherwise
specified. Values in brackets
are metric equivalents.
Specifications subject to
change.
www.tycoelectronics.com
AMP DUOPLUG 2.5 Connector System
for Wire-to-Board Systems
Female Connectors
METRIC
Catalogue 1654742
Dimensions are
millimetres over inches
Revised 5-04
B
A
2.5
0.75
7.35
1
Rast 2.5
10.1
3.5
5.3
6.6
5.0
6.0
No. of
Positions
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Dimensions
(mm)
A
5.0
7.5
10.0
12.5
15.0
17.5
20.0
22.5
25.0
27.5
30.0
32.5
35.0
37.5
40.0
42.5
45.0
47.5
B
9.9
12.4
14.9
17.4
19.9
22.4
24.9
27.4
29.9
32.4
34.9
37.4
39.9
42.4
44.9
47.4
49.9
52.4
DGB I
1)
Colour Grey
3-829868-3
3-829868-4
3-829868-5
3-829868-6
3-829868-7
3-829868-8
3-829868-9
3-829868-0
3-829869-1
3-829869-2
3-829869-3
3-829869-4
3-829869-5
3-829869-6
3-829869-7
3-829869-8
3-829869-9
3-829869-0
Part Numbers
Wire Ranges
DGB II
1)
Colour Natural
1-966194-3
1-966194-4
1-966194-5
1-966194-6
1-966194-7
1-966194-8
1-966194-9
1-966194-0
1-966195-1
1-966195-2
1-966195-3
1-966195-4
1-966195-5
1-966195-6
1-966195-7
1-966195-8
1-966195-9
1-966195-0
DGB II
1)
Colour Natural
2)
1-966504-3
1-966504-4
1-966504-5
1-966504-6
1-966504-7
1-966504-8
1-966504-9
1-966504-0
1-966505-1
1-966505-2
1-966505-3
1-966505-4
1-966505-5
1-966505-6
1-966505-7
1-966505-8
1-966505-9
1-966505-0
Package
Quantity
4.480
3.640
3.080
2.800
2.240
2.240
1.860
1.680
1.680
1.400
1.400
1.400
1.120
1.120
1.120
1.120
4.840
4.840
1)
Wire Range: DGB I: 7 x Ø 0.20 = 0.22 mm
2
12 x Ø 0.20 = 0.35 mm
2
DGB II: 7 x Ø 0.25 = 0.35 mm
2
2)
Versions for higher ambient temperature
1005
Products for Industrial &
Commercial Applications
Dimensions are shown for
reference purposes only.
Conversion Rate:
25.4mm = 1 inch
Dimensions are in inches and
millimetres unless otherwise
specified. Values in brackets
are metric equivalents.
Specifications subject to
change.
www.tycoelectronics.com
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