Wire-to-Wire Splicing
DuraSeal Heat-Shrinkable, Environmentally Sealed,
Nylon-Insulated Crimp Splices
Product Facts
Protects splices from water,
condensation, salt, and
corrosion
■
Provides strain relief
■
Protects against vibration in
rugged environments
■
Completely insulates and
protects electrical
connections
■
Has adhesive lining for
protection that is more
reliable than conventional
splices
■
UL, CUL, and
Lloyd’s listed
■
R
Applications
■
■
■
Automotive/truck wiring
repair and maintenance.
Automotive accessory
installations.
OEM automotive/truck/RV
wire harness fabrication.
■
■
■
■
Marine electronics.
Fleet maintenance.
Commercial wiring
(pumps/pools/spas).
Appliances.
Specifications/Approvals
Series
D-406
—
Note: D406-0034 is not UL approved.
Agency
UL and CUL listed 91J4, File E87681
Lloyd’s listed, File 65 247 HH 02-93
TE
RB-107
—
Product Dimensions
Butt Splices
ØA min.
L
Part
No.
Available in:
Americas
Europe
Asia Pacific
D-406-0034
■
■
■
Butt Splice Dimensions
A
L
Min.
Nom.
3.00 [.118]
31.5 [1.24]
3.70 [.146]
4.60 [.181]
6.50 [.255]
31.5 [1.24]
31.5 [1.24]
37.5 [1.48]
Color
Yellow
Red
Blue
Yellow
Conductor
26-24
22–18
16–14
12–10
Wire Dimensions
Insulation
Insulation
O.D. (Max.)
O.D. (Min.)
3.00 [.118]
1.40 [.055]
3.70 [.146]
4.60 [.181]
6.50 [.255]
1.40 [.055]
2.00 [.080]
2.80 [.110]
D-406-0001
D-406-0002
D-406-0003
8-18
Catalog 1654025
Revised 5-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Wire-to-Wire Splicing
DuraSeal Heat-Shrinkable, Environmentally Sealed,
Nylon-Insulated Crimp Splices
(Continued)
Product Selection Process
1. Determine wire size.
2. Select part number.
Wire Size
AWG
26-24
22–18
16–14
12–10
mm
2
0.15-0.25
0.5-1.0
1.2–2.5
3–6
Part No.
D-406-0034
D-406-0001
D-406-0002
D-406-0003
Color
Yellow
Red
Blue
Yellow
Product Characteristics
(Typical)
Operating temperature
Shrink ratio
Physical properties
Chemical properties
Electrical properties
-55°C to 125°C [-67°F to 257°F]
Approximately 2:1
Cut-through resistance: 31 kg [70 lb]
Wire pullout after crimping and recovery: red: 11.3 kg [25 lb]; blue: 22.7 kg [50 lb];
yellow: 27.2 kg [60 lb]
Not flame-retardant
No cracking after heat aging for 168 h at 160°C [320°F]
Solvent resistance: isopropyl alcohol, trichloroethylene, gasoline, battery acid,
diesel fuel, motor oil, antifreeze, brake fluid, 5% salt water
Dielectric strength: 2500 Vac
Insulation resistance: 1000 megohms at 100 Vdc
Installation Requirements
For proper installation of
these devices, the correct
crimp tool and a heating
tool with a reflector
attachment must be used.
The AD-1522 crimp tool and
HL1910E/ HL2010E heating
tool are recommended.
You will find ordering infor-
mation for these tools in
Section 10.
Refer to TE installation
procedure RPIP-821-00 for
detailed instructions.
Installation
1. Select splice of appropri-
ate size. Strip wire 7.5
mm (5/16 in). Insert into
crimp barrel.
2. Crimp using AD-1522
crimp tool for preinsu-
lated crimps.
8
Electrical Interconnect Products
3. Heat crimped splice with
heat gun until tubing
recovers and adhesive
flows.
8-19
Catalog 1654025
Revised 5-12
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 (800) 522-6752
Canada: +1 (905) 475-6222
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
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