SPECIFICATION CONTROL DRAWING
MATERIALS
1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified
polyvinylidene fluoride.
2. SOLDER PREFORM WITH FLUX:
SOLDER: TYPE Sn63 per ANSI J-STD-006.
FLUX:
TYPE ROL1 per ANSI-J-STD-004.
APPLICATION
1. This sleeve is designed to connect leads having a pretinned conductor and an insulation rated for not
less than 125°C to flat cable conductors having maximum widths of 1.65 (0.065) across the insulation,
pre-tinned conductors and insulation rated for at least 125°C.
2. For assembly techniques, see page 2.
3. Temperature Rating: -65°C to 150°C.
4. Sleeve will recover to 0.76 (0.030) max. I.D.
TITLE:
300 Constitution Drive
Menlo Park, CA 94025, USA
THERMOFIT
DEVICES
SOLDERSLEEVE, FLAT CABLE
TERMINATION, 1.73 (0.068) I.D.
DOCUMENT NO.:
DCR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS.
INCHES DIMENSIONS ARE BETWEEN BRACKETS.
Raychem reserves the right to amend this
ANGLES: N/A
TOLERANCES:
drawing at any time. Users should evaluate
0.00 N/A
the suitability of the product for their
ROUGHNESS IN
0.0 N/A
application.
MICRON
0 N/A
D-110-19
REPLACES:
D990945
SCALE:
None
SIZE:
A
N/A
SHEET:
1 of 2
DRAWN BY:
DATE:
PROD. REV.
DOC ISSUE:
M. FORONDA
06-July-00
D
1
If this document is printed it becomes uncontrolled. Check for the latest revision.
SPECIFICATION CONTROL DRAWING
THERMOFIT ASSEMBLY PROCEDURE FOR D-110-19
1. Preparation of Cable and Lead:
Prepare the cable and lead as shown:
NOTE: If cable has a shield over the conductor, it should be cut off at a point not closer than 2.54
(0.100) from the end of the stripped conductor, and ground lead extended as shown in drawing
for termination.
Stripped sections of cable and lead are to be pretinned with Sn60 or Sn63 solder, using
appropriate flux, and be cleaned after tinning with a non-corrosive material such as
trichloroethylene and dried with clean, lint-free wipers.
2. Installation of Sleeve:
a)
Place SolderSleeves over conductors of cable so that it covers the insulation
remaining on the
conductors and solder is centered over the cable strip area.
b)
Insert stripped end of lead into sleeve so that the stripped sections are aligned under
the
solder preform.
c)
With assembly clamped in place, apply heat until solder ring melts and flows. Heat
should be
applied with the IR-1012 infrared heater, using AD-1323 wire holding fixture and AD-1352
cable clamp; or a Rayclad Tubes Shop Air Heater CV-4505 operated at 2 1/2 - 3 1/2 psi.
Nozzle should be held approximately one quarter inch from the sleeve, applying heat to one
sleeve at a time.
TITLE:
300 Constitution Drive
Menlo Park, CA 94025, USA
THERMOFIT
DEVICES
SOLDERSLEEVE, FLAT CABLE
TERMINATION, 1.73 (0.068) I.D.
DOCUMENT NO.:
DCR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS.
INCHES DIMENSIONS ARE BETWEEN BRACKETS.
Raychem reserves the right to amend this
ANGLES: N/A
TOLERANCES:
drawing at any time. Users should evaluate
0.00 N/A
the suitability of the product for their
ROUGHNESS IN
0.0 N/A
application.
MICRON
0 N/A
D-110-19
REPLACES:
D990945
SCALE:
None
SIZE:
A
N/A
SHEET:
2 of 2
DRAWN BY:
DATE:
PROD. REV.
DOC ISSUE:
M. FORONDA
06-July-00
D
1
If this document is printed it becomes uncontrolled. Check for the latest revision.
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