APPLICATION
TOOLING
FOR RAYCHEM HEAT SHRINK PRODUCTS
APPLICATION TOOLING
/// RAYCHEM HEAT SHRINK PRODUCTS
APPLICATION TOOLING
FOR RAYCHEM HEAT SHRINK PRODUCTS
Application Tooling and Equipment
Portfolio
• Applicators
• Crimp Machines and Equipment
• Electrical Test Equipment
• FFC-FPC Equipment
• Hand Tools
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• Lead Makers
• Magnet Wire Equipment
• MOST* Equipment
• Pin Insertion and Press-Fit Machines
• SOLARLOK Equipment
• Tooling for Raychem Heat Shrink Products
• Wire Preparation Equipment
• Installation, Inspection and Service
*MOST is a trademark of SMSC Europe GmbH
APPLICATION TOOLING
/// RAYCHEM HEAT SHRINK PRODUCTS
PAGE 2
Premium-Quality Manufacturing of
Heat Shrink Protection Products
TE Connectivity is with its Raychem application
equipment one of the world leaders in developing,
supplying and manufacturing high quality, techno-
logically advanced installation machines for heat
shrink protection products.
Designed for general industry use and developed
specifically in close collaboration with customers
these products provide a perfect solution for your
tough engineering problems. This equipment provides
the optimal heating temperatures, performance, and
control features for high production efficiency.
Easy-to-use products provide cost effective, proven
solutions in a wide range of automotive applications
from sealing and protecting electrical splices to
providing mechanical protection for fluid management
systems in harsh environments.
For over 50 years, customers have recognized the
global capabilities of Raychem branded products.
Combining these advanced products with superior
technical support and global sales and service
organizations, our world wide customers count on
TE Connectivity to supply the knowledge and
products they require to solve specific problems,
which can effectively enhance the overall performance
of their customers’ systems.
Table of Contents
• AD-3050 Seal Test Equipment
• RBK ILS Processor MKIII
• Model 19 Belt Heater
• Model 105 Tunnel Oven
• Model 17 Belt Heater
• IR -1891 Shuttle Machine
Page
4
6
8
10
12
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APPLICATION TOOLING
/// RAYCHEM HEAT SHRINK PRODUCTS
PAGE 3
APPLICATION TOOLING
FOR RAYCHEM HEAT SHRINK PRODUCTS
AD-3050 Seal Test Equipment
Sealing Evaluation – Various Products
Product Features
• Fast determination of sealing integrity
• Multiple test fixtures
• Easy load and release of test samples
• Connector seal test port
• Timer adjustable from 8 – 120 seconds (only with
integrated AD-3050 Seal Test Equipment timer
version)
Technical Data
• Pneumatic supply:
600 kPa / 6 bar maximum, filtered supply
200 kPa / 2 bar test pressure maximum
(Test pressure typically 50 kPa / 0.5 bar)
• Machine cycle times for seal testing: Typically 1 min.
• Total system noise: Negligible noise from air test
• Dimensions: 550 x 350 x 215 mm (21.7 x 13.8 x 8.5 in)
(excludes packing case)
• Weight: 4 kg (excludes packing case)
Ordering Information
• AD-3050-SEAL-TEST-EQ-NC
PCN: C82893-000
• Version with integrated timer:
AD-3050-SEAL-TEST-EQ-NC-TIMER
PCN: 528024-1
(Timer retrofit kit available)
Accessories
• Recommended spares
Set of 8 Seals**
AD-3050-SEAL-8-KIT
PCN: 299155-000
• Clamp assembly including seals
AD-3050-SEAL-CLAMP-ASSY
PCN: 168927-000
• Sealing tape
EPDM foam, 6 x 9 mm, with acrylic adhesive backing
** Full set of seals
As the equipment is designed to use readily available pneumatic
components, these are listed on the parts list which is included with
the equipment.
APPLICATION TOOLING
/// RAYCHEM HEAT SHRINK PRODUCTS
PAGE 4
The AD-3050 seal test equipment is a manually
opera-ted pneumatic device, intended for use as a
convenient “in process” sampling technique for
checking sealed splices.
Different combinations of in-line, end-/stub-splices
and various ringterminal applications can be pressure
tested in any of the combination of fixtures (8 in total).
There is also a facility to allow leak testing of various
connectors. The tool is also intended for use as a quick
and easy sampling technique for the preliminary
selection of installation conditions where Raychem
splice protection products are used.
TE Connectivity has seen good correlation between
results obtained with the AD-3050 seal test and those
obtained through water immersion testing. However
testing in accordance with the OEM (Original
Equipment Manufacturer) specification is the only way
of confirming that the OEM specification is being met.
The splice products are located in clamps which
deliver the test pressure. The product is immersed in
water and pressure is delivered down the wire(s) to
the sealed area.
The test result is determined visually by looking for
bubbles in the area of the sealing product. Connectors
can also be pressure tested by adapting the separate
supply fixture to any connector type. Use of these
equipments is described in TE Connectivity customer
manual. This equipment can also check for poke
through i.e. where individual wire strands poke
through the installed heat shrinkable sleeve, by using
any applicable measure instruments
APPLICATION SAMPLES
APPLICATION TOOLING
/// RAYCHEM HEAT SHRINK PRODUCTS
PAGE 5
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