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114-2036
2. REFERENCE MATERIAL
2.1. Revision Summary
•
•
Updated document to corporate requirements
Added new NOTE to Section 5, TOOLING
2.2. Customer Assistance
Reference Product Base Part Number 41202 and Product Code 1110 are representative of FASTON Straight
Receptacles with “F-” Crimp Feature. Use of these numbers will identify the product line and help you to obtain
product and tooling information. Such information can be obtained through a local TE Representative, by visiting
our website at www.te.com, or by calling PRODUCT INFORMATION or the TOOLING ASSISTANCE CENTER
at the numbers at the bottom of page 1.
2.3. Drawings
Customer drawings for each product part number are available from a service network. The information
contained in customer drawings takes priority if there is a conflict with this specification or with any technical
documentation supplied by TE.
2.4. Specifications
The following Application Specifications provide information for the application of related products.
Document Number
114-2028
114-2032
114-2070
114-2078
114-2079
114-2082
114-2126
Document Title
FASTON 110 Series Flag Receptacles
FASTON Reversible Flag Receptacles
FASTON AMPLIVAR* Contact Tab
FASTON Flag Receptacles with Tab Lok Feature
FASTON Flag Receptacles with “F-” Crimp Feature
FASTON Piggyback Receptacles
FASTON “F-” Crimp Center-Strip Flag Receptacles
2.5. Instructional Material
The following list includes available instruction sheets (408-series) that provide assembly procedures for
operation, maintenance and repair of tooling; and customer manuals (409-series) that provide setup, operation,
and maintenance of machines. A variety of Instruction Sheets for FASTON products are available from TE.
Contact the Product Information Center number at the bottom of page 1.
Document Number
408-3295
408-7424
408-7432
408-8039
408-8040
408-8053
408-8059
408-9816
409-5842
409-5852
409-5878
409-10027
409-10029
409-10047
Document Title
Preparing Reel of Contacts for Applicator Tooling
Checking Contact Crimp Height
Force Gage 92-100505
Heavy Duty Miniature Quick-Change Applicators (End-Feed Type)
Heavy Duty Miniature Quick-Change Applicators (Side-Feed Type)
Miniature (Mini) and Quick-Change Applicators
General Preventative Maintenance for Applicators
Handling of Reeled Products
AMP-O-LECTRIC* Model “G” Terminating Machine 354500-[ ]
Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the contact
materials.
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114-2036
B. Reeled Contacts
When using reeled contacts, store coil wound reels horizontally and traverse wound reels vertically.
C. Shelf Life
The contacts should remain in the shipping containers until ready for use to prevent deformation to the
contacts. The contacts should be used on a first in, first out basis to avoid storage contamination that could
adversely affect signal transmissions.
D. Chemical Exposure
Do not store contacts near any chemicals listed below, as they may cause stress corrosion cracking in the
contacts.
Alkalies
Amines
NOTE
Ammonia
Carbonates
Citrates
Nitrites
Phosphates Citrates
Sulfur Nitrites
Sulfur Compounds
Tartrates
Where the above environmental conditions exist, phosphor-bronze contacts are recommended instead of brass if
available.
i
3.2. Product Selection
The FASTON Straight Receptacles with “F”-Crimp feature are available in a variety of series sizes, types of
mating ends, and thicknesses of tabs accepted See Figure 2.
RECEPTACLE TYPE
SERIES SIZE AND MATING
TAB THICKNESS
7.92x0.81 [.312x.032]
6.35x0.81 [.250x.032]
5.21x0.51 [.205x.020]
5.21x0.81 [.205x.032]
4.75x0.38 [.187x.015]
4.75x0.43 [.187x.017]
Premier with Insulation Support
4.75x0.51 [.187x.020]
4.75x0.81 [.187x.032]
2.79x0.30 [.110x.012]
2.79x0.41 [.110x.016]
2.79x0.51 [.110x.020]
2.79x0.64 [.110x.025]
2.79x0.81 [.110x.032]
6.35x0.81 [.250x.032]
5.21x0.51 [.205x.020]
5.21x0.81 [.205x.032]
4.75x0.38 [.187x.015]
Premier without Insulation Support
4.75x0.51 [.187x.020]
2.79x0.41 [.110x.016]
2.79x0.51 [.110x.020]
2.79x0.64 [.110x.025]
2.79x0.81 [.110x.032]
Figure 2
Low Insertion Force (LIF) with
Insulation Support
Moldable with Insulation Support
Moldable without Insulation Support
Hermetic with Insulation Support
Commercial with Insulation Support
Economy without
Insulation Support
Economy with Insulation Support
Budget with Insulation Support
RECEPTACLE TYPE
SERIES SIZE AND MATING
TAB THICKNESS
6.35x0.81 [.250x.032]
4.75x0.51 [.187x.020]
4.75x0.81 [.187x.032]
6.35x0.81 [.250x.032]
5.21x0.51 [.205x.020]
5.21x0.81 [.205x.032]
4.75x0.51 [.187x.020]
4.75x0.81 [.187x.032]
6.35x0.81 [.250x.032]
5.21x0.51 [.205x.020]
4.75x0.81 [.187x.032]
4.75x0.51 [.187x.020]
6.35x0.81 [.250x.032]
4.75x0.51 [.187x.020]
6.35x0.81 [.250x.032]
4.75x0.81 [.187x.032]
6.35x0.81 [.250x.032]
4.75x0.51 [.187x.020]
7.92x0.81 [.312x.032]
6.35x0.81 [.250x.032]
4.75x0.51 [.187x.020]
4.75x0.81 [.187x.032]
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114-2036
Descriptions
A. Premier
Resilient rolls and a double slotted floor allow maximum compliance toward mating tabs. Each receptacle is
thermally stress-relieved to help resist the effects of overstressing, often induced during the manufacturing
process. Premier receptacles also are typically constructed from 0.46 mm [.018 in.] thick material. All .110
Series receptacles are Premier, but are not stress-relieved and have no floor slots.
B. Budget
Construction and characteristics are much the same as the Premier, but the Budget receptacles have only
one floor slot, and do not receive the special stress-relieving. Also, the .250 Series Budget receptacles are
constructed of a 0.41 mm [.016 in.] thick material.
C. Economy
Distinguishable by a large, flared lead-in and relatively low profile of the mating end rolls.
D. Moldable
Available primarily as Economy or Premier type, but with no floor slots or openings, allowing over-mold
processing.
E. Hermetic
Designed specifically to mate with posted header tabs in hermetic motor applications. Provides all the
features and benefits of the Premier line.
F. Commercial
The abbreviated roll construction conserves stock material. These receptacles have generally higher
insertion forces and a somewhat lower tolerance for abuse, allowing use in applications where it is common
for connections to remain undisturbed for long periods of time.
G. LIF
A cantilevered, dual-slotted floor design, a generous lead-in, and a two-stage roll (split-roll) feature provide
greatly reduced insertion forces for this line of receptacles. Minimum withdrawal forces are maintained by
the design.
3.3. Wire Selection and Preparation
A. Selection
This product line will accept wire sizes 26-8 AWG with an insulation outside diameter range of
0.76-7.11 mm [.030-.280 in.]. See Figure 3.
B. Preparation
Strip the wire insulation according to the following table. See Figure 3.
NOTE
i
CAUTION
The applied crimp dimension (within the functional range of the product) is dependent on the termination tooling being
used. Refer to the documentation (applicator logs and instruction sheets) supplied with the termination tooling for the
applied crimp height. See Section 5, TOOLING.
Do NOT nick, scrape, or cut the wire conductor during the stripping operation.
!
Rev
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114-2036
Wire Conductor
Strip Length
Insulation
Diameter
WIRE SIZE
RANGE,
AWG
STRIP LENGTH ±0.38 [.015]
WITH
INSULATION
SUPPORT BARREL
WITHOUT
INSULATION
SUPPORT BARREL
WIRE SIZE
RANGE,
AWG
STRIP LENGTH ±0.38 [.015]
WITH
INSULATION
SUPPORT BARREL
WITHOUT
INSULATION
SUPPORT BARREL
.312 SERIES
18-14
5.59 [.220]
N/A
16-12
.250 SERIES
26-11
24-20
22-18
18-14•
5.59 [.220]
5.59 [.220]
5.59 [.220]
6.40 [.252]
N/A
N/A
N/A
6.40 [.252]
.205 SERIES
26-22
22-18
4.78 [.188]
4.78 [.188]
N/A
5.59 [.220]
.187 SERIES
24-20
22-18
20-16•
4.78 [.188]
4.78 [.188]
4.78 [.188]
N/A
N/A
4.78 [.188]
.110 SERIES
26-22
24-22
22-18•
N/A
4.78 [.188]
5.59 [.220]
4.78 [.188]
3.96 [.156]
N/A
N/A
N/A
22-18•
20-16
18-14
N/A
N/A
4.78 [.188]
N/A
4.78 [.188]
3.96 [.156]
5.59 [.220]
3.96 [.156]
20-16•
18-14
4.78 [.188]
5.59 [.220]
---
3.96 [.156]
N/A
18-14
4.78 [.188]
---
5.59 [.220]
18-14•
16-12
14-10
5.59 [.220]
6.40 [.252]
6.40 [.252]
---
6.40 [.252]
N/A
N/A
6.40 [.252]
N/A
•A second set of strip lengths is given for these sizes to cover receptacles with shorter or longer wire barrel areas. To calculate strip length for any given
receptacle, add together the wire barrel length, one-half the transition length, plus 0.38 mm [.015 in.] wire brush length.
Figure 3
3.4. Crimped Receptacle Requirements
Locate the receptacle to be crimped in the appropriate tooling according to the instructions packaged with that
tooling. Perform the crimping operation. Figure 4 shows a typical receptacle as it should appear after crimping.
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