8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC FEED
-
-
-
-
2119951-1
-
-
-
-
-
PART NUMBERS REQUIRED
8- 2266145 -5
-
1901094-3
-
-
-
-
-
-
-
2168400-6
-
-
(QUANTITY 2)
A
66
A
B
RELEASED
ECR-17-010970
28FEB2014
27JUL2017
KS
AW
TE
CT
2266145 -2
2266145 -5
2266145 -6
7- 2266145 -7
2266145 -7
B
B
B
A
B
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
2161326-1
2119950-1
-
-
4
1338685-1
-
-
-
-
8- 2266145 -4
5-18022-5
-
-
-
-
-
-
-
-
-
6
-
-
1
1
-
1
1
1
-
-
-
-
-
-
REF
-
-
-
-
-
1
1
1
1
2
1
1
1
1
2
1
3
2
1
-
2
-
-
-
-
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
-
-
-
-
1
1
1
1
2
-
-
1
1
-
1
-
-
-
1
1
1
1
1
2
1
1
1
-
2
-
-
2
1
-
-
-
-
-
1
-
1
-
-
1
1
-
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
2
-
-
1
1
-
1
1
1
2
-
-
1
1
-
1
-
-
-
1
1
1
1
1
2
1
1
1
-
2
1
3
2
1
-
-
2
-
-
-
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
-
-
2
1
1
1
1
-
-
1
1
1
1
2
1
1
1
1
2
1
3
2
1
1
1
2
1
-
-
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
2119641-1
-
-
2119799-1
-
-
2063440-2
-
-
-
SERVO
LATCH PLATE
11
NONE
-
D
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
4.57 mm [.180]
6.85 mm [.270]
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-10389
F
O
8
TERMINAL DATA:
TERMINAL NAME:
6.61-6.62 mm [.260-.261 IN]
WIRE STRIP LENGTH
TERMINAL
LEAR TERMINAL
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
6.00-7.00 mm [.236-.276 IN]
-
-
-
-
-
-
-
-
-
-
-
-
-
-
REF REF REF
TERMINAL
APPLICATION
SPECIFICATION
LEAR
-
10
n
REF REF
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113404-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
12
LEAR TERMINAL
28142.201.178
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
LEAR TERMINAL
C1__DWG_PN_4_0
-
C1__DWG_PN_2_1
C
WIRE
SIZE
(4)0.75 + 1.50
(3)0.75 + 1.00 +1.50
(2)1.0 + (2)1.50
(2)0.75 + (2)1.00 + 1.50
(5)0.75 + 1.50
1.00 + (3)1.50
(4)1.00 + 1.50
(5)1.00
(5)0.75 + 1.00
(6)0.75
(3)1.0 + 1.5
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
2.95+/-0.05 [.116+/-.002]
2.95+/-0.05 [.116+/-.002]
2.95+/-0.05 [.116+/-.002]
3.00+/-0.05 [.118+/-.002]
3.00+/-0.05 [.118+/-.002]
3.05+/-0.05 [.120+/-.002]
3.10+/-0.05 [.122+/-.002]
3.10+/-0.05 [.122+/-.002]
3.15+/-0.05 [.124+/-.002]
3.15+/-0.05 [.124+/-.002]
3.15+/-0.05 [.124+/-.002]
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
-
-
W1__FA_SETTING_1
W1__FA_SETTING_2
5.7
5.7
5.7
6.5
6.5
7.0
7.5
7.5
8.2
8.2
8.2
W1__DWG_CRIMP_HT_2
6
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
W1__FA_SETTING_4
W1__DWG_WGAUGE_5
W1__DWG_CRIMP_HT_5
W1__FA_SETTING_5
W1__DWG_WGAUGE_6
W1__DWG_CRIMP_HT_6
W1__FA_SETTING_6
W1__DWG_WGAUGE_7
W1__DWG_CRIMP_HT_7
W1__FA_SETTING_7
W1__DWG_WGAUGE_8
W1__DWG_CRIMP_HT_8
W1__FA_SETTING_8
W1__DWG_WGAUGE_9
W1__DWG_CRIMP_HT_9
W1__FA_SETTING_9
W1__DWG_WGAUGE_10
W1__DWG_CRIMP_HT_10
W1__FA_SETTING_10
W1__DWG_WGAUGE_11
W1__DWG_CRIMP_HT_11
W1__FA_SETTING_11
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
7
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266145 -4
2266145 -5
2266145 -6
-
-
-
-
-
-
-
1
1
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
TERMINAL LUBRICANT IS RECOMMENDED.
7
3.03 .
1
-
-
-
1
-
-
-
-
7
8
9
1
2266145_SKELETON
10
11
-
-
-
-
-
1
1
-
1
1
-
-
-
1
1
-
-
1
1
1
2119957-2
1803078-2
8-21084-0
2119640-1
APPLICATOR SHIM PACK
SPACER, PRECISION
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
-
1
2119957-2
-
1
1803078-2
-
1
8-21084-0_GATD
-
1
2119640-1
A
12
-77 -7
-6
-5
-2
PART NO
DESCRIPTION
260
259
252
250
ITEM
NO
1
1
1
-
1
2079988-1
2119641-1
2119798-1
1-22279-3
2161314-1
2119082-9
2079764-1
2119083-1
2168400-6
2119580-1
2063440-2
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1-18028-2
2119955-1
1-690438-0
2168083-1
2168083-6
455888-6
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
1338685-1
2168400-1
18023-9
2119652-1
2119653-1
2119656-9
2161311-1
1-2079383-5
2119645-1
2119957-1
1-2119644-3
2119085-1
2119092-1
2079383-5
1320908-7
1901086-1
1-455888-0
22283-1
356835-1
240792-1
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
3-22280-3
1-356885-3
2119805-1
6-454276-5
2-1633930-1
-
-
1-2119757-3
4-238011-9
4-1803019-2
1-455888-7
456412-7
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, STEPPED, ATLANTIC, SF, NON-ADJ
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
WASHER, FLAT, REG M4
ASSY, LUBRICATOR, SIDE FEED
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, SET, FLT PNT, M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SCR, BHSC, RoHS (M4 X 20)
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE .180 F PREMIUM
-
1
2079988_GATD
-
1
2119641-1
-
1
2119798-1
-
1
1-22279-3_SIMP
-
1
2161314
-
1
2119082-9
-
1
2079764
-
1
2119083
-
2
2168400-6
-
1
2119580-1
-
1
2063440-2_OLD
-
1
2119740-2
..
1
1901094-3
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
SIMP_1-22281-8
-
1
1-18028-2
-
1
2119955-1
-
1
1-690438-0
-
2
2168083-1
-
1
2168083-6
-
1
455888-6
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
2
2-18032-5
-
1
2079383-4
-
1
5-18022-5
-
1
1338685-1
-
2
2168400-1
-
3
18023-9
-
1
2119652
-
1
2119653
-
1
2119656-9
-
1
2161311
-
1
1-2079383-5
-
1
2119645
-
1
2119957-1
-
1
1-2119644-3
-
1
2119085_PRE_REV_K
-
1
2119092-1
-
2
2079383-5
-
1
1320908-7
-
1
1901086-1
-
1
1-455888-0
-
2
SIMP_22283-1
-
1
356835-1
-
1
240792-1
-
1
1320928-2
-
1
980371-4
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
SIMP_3-22280-3
-
1
1-356885-3
-
1
2119805-1
-
1
6-454276-5
-
1
2-1633930-1
..
1
ITEM_7
..
1
ITEM_6
-
1
1-2119757-3
-
1
4-238011-9
-
1
4-1803019-2
-
1
1-455888-7
-
1
456412-7
-77 -7
DIMENSIONS:
-6
-5
-2
DWN
CHK
PART NO
K. STAKEM
G. BAILEY
T. ELBIN
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
01NOV2013
01NOV2013
01NOV2013
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
249
248
247
246
245
244
243
242
240
239
238
213
198
172
166
164
163
137
136
135
133
121
119
113
96
95
93
82
71
67
66
63
62
61
60
59
56
54
49
48
47
46
44
41
40
39
38
37
35
33
30
29
28
27
26
25
24
23
21
20
19
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
ATLANTIC VERSION
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266145
SCALE
RESTRICTED TO
00779
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
B
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
6
6
37
62
40
D
D
247
246
44
245
244
243
2
2
2
2
FEED TYPE
PNEUMATIC
A
250
249
2
38
39
260
7 252
7
35
63
238
163
59
136
166
8
242
2
6
259
82
1
C
137
172
1
2
C
3
1
SERVO
LATCH PLATE
240
133
4
56
4
28
5
41
135
198
164
11
2
66
67
213
A
B
SERVO FEEDER
NOT INCLUDED
117 REF
33
24
30
95
96
29
25
10
A
19
20
21
9
12
1
ITEM 30 LOCATED AT
FRONT HOLES
B
CAM POSITION
30mm STROKE
12 113
27
61
26
23
121
93
46
8
1
60
54
10
1
248
29 REF
11
119
30 REF
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
K. STAKEM
G. BAILEY
T. ELBIN
-
-
01NOV2013
01NOV2013
01NOV2013
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266145
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
B
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
-
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
-
-
1338685-1
-
-
-
8- 2266145 -5
8- 2266145 -4
-
5-18022-5
-
-
PART NUMBERS REQUIRED
-
1901094-3
-
-
2119641-2
-
-
-
-
-
-
2119799-1
-
-
2168400-6
-
(QUANTITY 2)
-
-
2063440-2
-
-
6
A
66
-
SEE SHEET 1
-
-
-
2- 2266145 -2
B
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
1
-
-
-
-
-
-
REF
-
1
-
1
1
2
-
1
1
1
-
-
-
-
1
1
1
1
2
1
1
1
1
2
1
3
2
-
-
-
-
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
-
-
1
1
1
1
2
-
-
1
1
-
1
-
1
-
1
1
2
-
1
1
1
-
REF
1
1
1
1
1
2
1
1
1
-
2
1
3
2
-
-
-
-
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
1
1
1
1
1
1
-
-
1
-
-
2
1
1
1
1
1
1
2
-
1
1
1
1
1
-
-
1
1
1
1
2
1
1
1
1
2
1
3
2
1
1
1
-
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
2- 2266145 -5
2- 2266145 -7
7- 2266145 -7
B
B
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
SERVO
LATCH PLATE
NONE
-
-
4
PNEUMATIC FEED
-
-
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
4.57 mm [.180]
6.85 mm [.270]
8
SIZE
TYPE
REF REF
APPLICATOR INSTRUCTIONS
408-10389
F
O
7
TERMINAL DATA:
TERMINAL NAME:
LEAR TERMINAL
6.61-6.62 mm [.260-.261 IN]
WIRE STRIP LENGTH
TERMINAL
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
6.00-7.00 mm [.236-.276 IN]
-
-
-
7
TERMINAL
APPLICATION
SPECIFICATION
LEAR
-
10
n
-
-
-
-
-
-
-
-
-
-
-
TERMINALS APPLIED
C
TE TERMINAL
2113404-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
LEAR TERMINAL
28142.201.178
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
LEAR TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_2_1
11
-
-
-
-
-
WIRE
SIZE
(4)0.75 + 1.50
(3)0.75 + 1.00 +1.50
(2)1.0 + (2)1.50
(2)0.75 + (2)1.00 + 1.50
(5)0.75 + 1.50
1.00 + (3)1.50
(4)1.00 + 1.50
(5)1.00
(5)0.75 + 1.00
(6)0.75
(3)1.0 + 1.5
W1__DWG_WGAUGE_1
2.95+/-0.05 [.116+/-.002]
2.95+/-0.05 [.116+/-.002]
2.95+/-0.05 [.116+/-.002]
3.00+/-0.05 [.118+/-.002]
3.00+/-0.05 [.118+/-.002]
3.05+/-0.05 [.120+/-.002]
3.10+/-0.05 [.122+/-.002]
3.10+/-0.05 [.122+/-.002]
3.15+/-0.05 [.124+/-.002]
3.15+/-0.05 [.124+/-.002]
3.15+/-0.05 [.124+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
-
-
-
-
-
6
W1__FA_SETTING_2
5.7
5.7
5.7
6.5
6.5
7.0
7.5
7.5
8.2
8.2
8.2
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_3
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_4
W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
-
-
-
-
-
W1__FA_SETTING_5
W1__DWG_WGAUGE_5
W1__DWG_CRIMP_HT_5
W1__FA_SETTING_6
W1__DWG_WGAUGE_6
W1__DWG_CRIMP_HT_6
W1__FA_SETTING_7
W1__DWG_WGAUGE_7
W1__DWG_CRIMP_HT_7
W1__FA_SETTING_8
W1__DWG_WGAUGE_8
W1__DWG_CRIMP_HT_8
W1__FA_SETTING_9
W1__DWG_WGAUGE_9
W1__DWG_CRIMP_HT_9
W1__FA_SETTING_10
W1__DWG_WGAUGE_10
W1__DWG_CRIMP_HT_10
W1__FA_SETTING_11
W1__DWG_WGAUGE_11
W1__DWG_CRIMP_HT_11
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
B
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2266145 -4
2266145 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TERMINAL LUBRICANT IS RECOMMENDED.
-
-
1
-
-
-
-
1
2266145_SKELETON
10
-
-
1
1
1
1
1
1
1803078-2
2119782-1
SPACER, PRECISION
FINE ADJUST HEAD ASM, PACIFIC STYLE
-
1
1803078-2
-
1
2119782
A
11
-77 -27 -25 -22
PART NO
DESCRIPTION
259
251
ITEM
NO
1
1
1
-
1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
2168400-6
2119580-1
2063440-2
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2161312-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1-18028-2
2119955-1
1-690438-0
2168083-1
2168083-6
455888-6
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
1338685-1
18023-9
2119652-1
1-2079383-5
2119645-1
2119957-1
1-2119644-3
2079383-5
1320908-7
1901086-1
1-455888-0
22283-1
356835-1
240792-1
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
3-22280-3
1-356885-3
2119805-1
6-454276-5
2-1633930-1
-
-
1-2119757-3
4-238011-9
4-1803019-2
1-455888-7
456412-7
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
WASHER, FLAT, REG M4
ASSY, LUBRICATOR, SIDE FEED
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, SET, FLT PNT, M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SCR, BHSC, RoHS (M4 X 20)
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE .180 F PREMIUM
-
1
2119640-1
-
1
2079988_GATD
-
1
1-22279-3_SIMP
-
1
2119082-9
-
1
2079764
-
1
2119083
-
2
2168400-6
-
1
2119580-1
-
1
2063440-2_OLD
-
1
2119740-2
..
1
1901094-3
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
8-21084-1_GATD
-
1
2119641-2
-
1
2119798-2
-
1
2079383-8
-
2
2168400-5
-
1
2119653-2
-
1
1-2119656-0
-
1
2161312
-
1
2119092-2
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
SIMP_1-22281-8
-
1
1-18028-2
-
1
2119955-1
-
1
1-690438-0
-
2
2168083-1
-
1
2168083-6
-
1
455888-6
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
2
2-18032-5
-
1
5-18022-5
-
1
1338685-1
-
3
18023-9
-
1
2119652
-
1
1-2079383-5
-
1
2119645
-
1
2119957-1
-
1
1-2119644-3
-
2
2079383-5
-
1
1320908-7
-
1
1901086-1
-
1
1-455888-0
-
2
SIMP_22283-1
-
1
356835-1
-
1
240792-1
-
1
1320928-2
-
1
980371-4
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
SIMP_3-22280-3
-
1
1-356885-3
-
1
2119805-1
-
1
6-454276-5
-
1
2-1633930-1
..
1
ITEM_7
..
1
ITEM_6
-
1
1-2119757-3
-
1
4-238011-9
-
1
4-1803019-2
-
1
1-455888-7
-
1
456412-7
-77 -27 -25 -22
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
K. STAKEM
G. BAILEY
T. ELBIN
-
-
01NOV2013
01NOV2013
01NOV2013
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
250
249
246
244
243
242
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
121
119
113
96
95
93
82
71
67
66
63
62
61
59
56
49
48
41
40
39
38
33
30
29
28
27
26
25
24
23
21
20
19
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266145
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
B
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
251
6
62
40
38
39
145
246
140
2
D
D
2
2
FEED TYPE
PNEUMATIC
A
250
249
238
163
59
136
137
2
7
152
7 139
244
243
8
166
63
242
2
6
259
82
1
1
2
C
172
56
C
3
1
SERVO
LATCH PLATE
240
133
4
135
198
164
11
66
67
33
213
19
20
21
9
12
1
4
28
5
41
2
A
SERVO FEEDER
NOT INCLUDED
117 REF
24
30
95
96
10
A
B
B
29
ITEM 30 LOCATED AT
FRONT HOLES
30
29
REF
REF
CAM POSITION
30mm STROKE
11 113
27
61
26
23
121
93
141
8
144
143
10
119
11
151
1
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
K. STAKEM
G. BAILEY
T. ELBIN
-
-
01NOV2013
01NOV2013
01NOV2013
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266145
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
B
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