8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC FEED
-
-
-
-
2119951-1
2161326-1
2119950-1
-
-
-
-
-
-
-
-
-
-
PART NUMBERS REQUIRED
8- 2151625 -5
8- 2151625 -4
5-18022-5
-
-
-
-
-
1901094-3
-
-
-
-
-
-
-
-
2168400-6
-
-
-
-
(QUANTITY 2)
A
66
A
B
RELEASED
ECR-13-012621
30NOV2012
09AUG2013
RK
YY
TE
UG
2151625 -2
2151625 -5
2151625 -6
7- 2151625 -7
2151625 -7
B
B
B
B
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
SERVO
LATCH PLATE
NONE
-
15
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
-
-
-
-
1
1
1
1
-
REF
-
-
-
-
-
1
1
1
2
1
1
1
1
2
1
3
2
1
-
1
-
4
1
1
-
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
2
-
1
1
1
1
1
1
-
1
-
-
-
1
1
1
1
2
1
1
1
-
2
-
-
2
1
-
1
-
4
1
1
1
1
-
1
-
-
1
1
-
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
1
2
-
1
1
1
1
1
1
-
1
-
-
-
1
1
1
1
2
1
1
1
-
2
1
3
2
1
-
1
-
4
1
1
1
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
-
1
-
-
1
1
1
1
2
1
1
1
1
-
-
1
1
1
2
1
1
1
1
2
1
3
2
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
4
12
1338683-8
-
-
-
2119641-1
-
-
2119799-1
-
-
-
2063440-2
-
-
-
-
D
-
-
-
-
-
REF REF REF
CRIMP
WIRE
INSUL
APPLICATOR DATA
5.33 mm [.210]
8.71 mm [.343]
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-10389
F
O
REF REF
TERMINAL DATA:
TERMINAL NAME:
7.50-8.50 mm [.295-.335 IN]
WIRE STRIP LENGTH
9.5 FEMALE TERMINAL
n
FCI TERMINAL
FCI CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
5.10-5.30 mm [.201-.209 IN]
-
-
-
6
-
-
-
-
-
-
-
C
TERMINAL
APPLICATION
SPECIFICATION
9 084 16 00
-
10
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1949505-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
FCI TERMINAL
60070271
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
2113249-1
2113249-2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
FCI SEAL
60993303
60993304
C1__DWG_PN_4_0
-
-
-
-
6
C1__DWG_PN_4_1
C1__DWG_PN_3_2
C1__DWG_PN_4_2
WIRE
SIZE
10.00mm2
8.00mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
3.30+/-0.05 [.130+/-.002]
2.97+/-0.05 [.117+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
-
-
-
-
-
-
-
-
4.6
9.3
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_2
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151625 -4
2151625 -5
2151625 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
& 242.
& 242.
-
-
-
-
-
-
-
-
-
-
-
6
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
CUT TO LENGTH AT ASSEMBLY.
-
1
-
1
-
-
-
1
1
-
1
1
1
1
-
-
-
-
-
-
1
1
1
1
1
1
-
1
-
-
-
1
1
-
1
1
1
-
1
1
1
1
1
1
1
-
1
1
1
10
11
A
12
-
2119957-2
2-455888-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2161314-1
2119082-8
2079764-1
2119083-1
APPLICATOR SHIM PACK
SPACER, CRIMPER
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, STEPPED, ATLANTIC, SF, NON-ADJ
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
-
1
2119957-2
-
1
2-455888-2
-
1
8-21084-0_GATD
-
1
2119640-1
-
1
2079988_GATD
-
1
2119641-1
-
1
2119798-1
-
1
1-22279-3_SIMP
-
1
2161314
-
1
2119082-8
-
1
2079764
-
1
2119083
-77 -7
-6
-5
-2
PART NO
DESCRIPTION
260
259
252
250
249
248
247
246
245
244
243
242
ITEM
NO
1
-
-
-
-
-
1
-
-
-
-
1
1
1
1
1
1
-
1
7-18023-7
2168400-6
2063440-2
2119740-2
1901094-3
993111-8
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1-18028-2
2-690438-2
2168083-1
2168083-6
1-455888-6
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
18023-6
1338683-8
2168400-1
1-5018030-0
1901681-1
3-1752354-0
18023-9
1-2119656-7
2161311-1
1-2079383-5
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
3-1752356-3
1-2079383-3
2161328-1
2-1320908-3
1901086-9
1-455888-0
22283-1
356835-1
240792-1
1320928-4
980371-4
2168083-2
1-18028-2
2119533-5
2119806-1
4-22280-7
1-356885-3
2119805-7
318059-9
1633930-5
-
-
1803080-1
4-238011-5
4-2119784-8
1-455888-9
4-1673600-4
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 12.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
WASHER, FLAT, REG M4
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, SKT HD CAP M3 X 16.0
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 25)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
-
1
7-18023-7
-
2
2168400-6
-
1
2063440-2
-
1
2119740-2
..
1
1901094-3
-
1
993111-8
-
1
8-22280-7_SIMP
-
1
1752353-2
-
1
1901680-2
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
1-22281-8
-
1
1-18028-2
-
1
2-690438-2
-
2
2168083-1
-
1
2168083-6
-
1
1-455888-6
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
2
2-18032-5
-
1
2079383-4
-
1
5-18022-5
-
1
18023-6
-
1
1338683-8
-
4
2168400-1
-
1
1-5018030-0
-
1
1901681-1
-
1
3-1752354-0
-
2
18023-9
-
1
1-2119656-7
-
1
2161311
-
1
1-2079383-5
-
1
2119645
-
1
2119957-1
-
1
1-2119644-2
-
1
2119085
-
1
2119092-1
-
1
3-1752356-3
-
2
1-2079383-3
-
1
2161328
-
1
2-1320908-3
-
1
1901086-9
-
1
1-455888-0
-
2
SIMP_22283-1
-
1
356835-1
-
1
240792-1
-
1
1320928-4
-
1
980371-4
-
1
2168083-2
-
1
1-18028-2
-
1
2119533-5
-
1
2119806
-
1
SIMP_4-22280-7
-
1
1-356885-3
-
1
2119805-7
-
1
318059-9
-
1
1633930-5
..
1
ITEM_7
..
1
ITEM_6
-
1
1803080-1
-
1
4-238011-5
-
1
4-2119784-8
-
1
1-455888-9
-
1
4-1673600-4
-77 -7
DIMENSIONS:
-6
-5
-2
DWN
CHK
PART NO
R.KNEPPER
T.ELBIN
M.CLIFFORD
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
03MAY2012
03MAY2012
03MAY2012
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
241
240
238
213
198
177
176
175
174
172
166
164
163
137
136
135
133
121
119
96
95
93
82
71
67
66
63
62
61
60
59
57
56
54
52
51
50
49
46
44
41
40
39
38
37
35
34
33
32
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
13
14
15
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151625
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
B
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
6
6
37
62
40
5
247
246
2
REF
D
38
D
FEED TYPE
PNEUMATIC
A
250
249
2
7
63
39
260
7 252
35
2
2
2
5.86
[ 0.231 ]
57 REF
44
245
244
243
242
259
82
1
SHEAR DEPRESSOR DETAIL
166
8
238
163
59
136
2
6
8
REF
2.54 0.50
[ 0.100
0.019 ]
1
2
34 REF
C
137
172
56
33
177
2 176
2
133
135
198
6
4
2
174
52
175
51
164
50
11
2
66
67
213
30
SERVO FEEDER
NOT INCLUDED
117 REF
95
96
3
C
1
4
TERMINAL SUPPORT LOCATION
28
5
SERVO
LATCH PLATE
240
4
41
44
REF
245 REF
14.40
[ 0.567 ]
A
B
24
57
50 REF
HOLDDOWN SET-UP
A
10
19
20
21
9
12
241 15
13
11
119
1
11
29 REF
1
B
29
27
61
ITEM 30 LOCATED AT
REAR HOLES
30 REF
CAM POSITION
30mm STROKE
25
26
248
23
121
93
46
32
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
R.KNEPPER
T.ELBIN
M.CLIFFORD
-
-
03MAY2012
03MAY2012
03MAY2012
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151625
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
B
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC FEED
-
-
-
-
2119951-1
-
-
-
-
-
-
-
PART NUMBERS REQUIRED
8- 2151625 -5
-
-
1901094-3
-
-
-
-
-
-
-
-
-
2168400-6
-
-
(QUANTITY 2)
A
66
-
SEE SHEET 1
-
-
-
2- 2151625 -2
2- 2151625 -5
2- 2151625 -7
7- 2151625 -7
B
B
B
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
PNEUMATIC
SERVO
LATCH PLATE
NONE
-
2161326-1
4
2119950-1
-
1338683-8
-
-
-
8- 2151625 -4
5-18022-5
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
1
-
REF
-
-
1
1
4
-
1
1
1
1
-
-
-
-
1
1
1
2
1
1
1
1
2
1
3
2
-
1
-
1
1
1
-
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
-
1
1
4
-
1
1
1
1
-
REF
1
1
1
1
2
1
1
1
-
2
1
3
2
-
1
-
1
1
1
-
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
-
-
1
1
1
1
2
1
1
1
1
1
4
-
1
1
1
1
1
1
-
-
1
1
1
2
1
1
1
1
2
1
3
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
2119641-2
-
2119799-1
-
2063440-2
-
-
-
D
-
REF REF
CRIMP
WIRE
INSUL
APPLICATOR DATA
5.33 mm [.210]
8.71 mm [.343]
SIZE
TYPE
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
APPLICATOR INSTRUCTIONS
408-10389
F
O
TERMINAL DATA:
TERMINAL NAME:
FCI TERMINAL
7.50-8.50 mm [.295-.335 IN]
WIRE STRIP LENGTH
9.5 FEMALE TERMINAL
n
FCI CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
5.10-5.30 mm [.201-.209 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
9 084 16 00
-
10
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1949505-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
FCI TERMINAL
60070271
2113249-1
2113249-2
TE SEAL
C1__DWG_PN_3_0
FCI SEAL
60993303
60993304
C1__DWG_PN_4_0
-
-
6
C1__DWG_PN_3_1
C1__DWG_PN_4_1
C1__DWG_PN_3_2
C1__DWG_PN_4_2
-
-
-
-
-
-
-
WIRE
SIZE
10.00mm2
8.00mm2
W1__DWG_WGAUGE_1
3.30+/-0.05 [.130+/-.002]
2.97+/-0.05 [.117+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
4.6
9.3
W1__FA_SETTING_2
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
6
-
-
-
-
1
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
-
-
-
-
-
-
-
-
-
-
-
B
2
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2151625 -4
2151625 -5
-
-
-
-
1
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
CUT TO LENGTH AT ASSEMBLY.
6
14
& 152.
& 242.
-
-
-
-
-
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
1
-
-
1
1
1
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
2
-
1
1
1
1
1
1
1
1
1
1
-
1
10
11
A
2-455888-2
2119782-1
2119640-1
2079988-1
1-22279-3
2161314-1
2119082-8
2079764-1
2119083-1
7-18023-7
2168400-6
2063440-2
SPACER, CRIMPER
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
RAM, STEPPED, ATLANTIC, SF, NON-ADJ
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
-
1
2-455888-2
-
1
2119782
-
1
2119640-1
-
1
2079988_GATD
-
1
1-22279-3_SIMP
-
1
2161314
-
1
2119082-8
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
2
2168400-6
-
1
2063440-2
12
13
-77 -27 -25 -22
PART NO
DESCRIPTION
259
251
250
249
246
245
244
243
242
241
240
238
ITEM
NO
1
1
1
1
1
1
-
1
2119740-2
1901094-3
993111-8
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-8
2161312-1
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1-18028-2
2-690438-2
2168083-1
2168083-6
1-455888-6
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
18023-6
1338683-8
1-5018030-0
1901681-1
3-1752354-0
18023-9
1-2079383-5
2119645-1
2119957-1
1-2119644-2
3-1752356-3
1-2079383-3
2161328-1
2-1320908-3
1901086-9
1-455888-0
22283-1
356835-1
240792-1
1320928-4
980371-4
2168083-2
1-18028-2
2119533-5
2119806-1
4-22280-7
1-356885-3
2119805-7
318059-9
1633930-5
-
-
1803080-1
4-238011-5
4-2119784-8
1-455888-9
4-1673600-4
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 12.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, ASIAN STYLE, SIDE FEED
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
WASHER, FLAT, REG M4
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
SCR, SKT HD CAP M3 X 16.0
FEED PAWL
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 25)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
-
1
2119740-2
..
1
1901094-3
-
1
993111-8
-
1
8-22280-7_SIMP
-
1
1752353-2
-
1
1901680-2
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
2119641-2
-
1
2119798-2
-
1
2079383-8
-
4
2168400-5
-
1
2119653-2
-
1
1-2119656-8
-
1
2161312
-
1
2119650
-
1
2119092-2
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
1-22281-8
-
1
1-18028-2
-
1
2-690438-2
-
2
2168083-1
-
1
2168083-6
-
1
1-455888-6
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
2
2-18032-5
-
1
5-18022-5
-
1
18023-6
-
1
1338683-8
-
1
1-5018030-0
-
1
1901681-1
-
1
3-1752354-0
-
2
18023-9
-
1
1-2079383-5
-
1
2119645
-
1
2119957-1
-
1
1-2119644-2
-
1
3-1752356-3
-
2
1-2079383-3
-
1
2161328
-
1
2-1320908-3
-
1
1901086-9
-
1
1-455888-0
-
2
SIMP_22283-1
-
1
356835-1
-
1
240792-1
-
1
1320928-4
-
1
980371-4
-
1
2168083-2
-
1
1-18028-2
-
1
2119533-5
-
1
2119806
-
1
SIMP_4-22280-7
-
1
1-356885-3
-
1
2119805-7
-
1
318059-9
-
1
1633930-5
..
1
ITEM_7
..
1
ITEM_6
-
1
1803080-1
-
1
4-238011-5
-
1
4-2119784-8
-
1
1-455888-9
-
1
4-1673600-4
-77 -27 -25 -22
DWN
CHK
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
PART NO
R.KNEPPER
T.ELBIN
M.CLIFFORD
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
03MAY2012
03MAY2012
03MAY2012
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
213
198
177
176
175
174
172
166
164
163
151
145
144
143
142
141
140
140
139
137
136
135
133
121
119
96
95
93
82
71
67
66
63
62
61
59
57
56
52
51
50
49
41
40
39
38
34
33
32
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
14
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
DIMENSIONS:
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151625
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
B
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
251
6
62
40
38
145
2
5
REF
D
39
246
2
2
5.86
[ 0.231 ]
57
REF
D
FEED TYPE
PNEUMATIC
A
250
249
238
163
59
136
137
63
2
140
244
7 139
SHEAR DEPRESSOR DETAIL
243
8
166
242
2
6
REF
8
2.54 0.50
[ 0.100
0.019 ]
34
259
82
REF
1
1
2
TERMINAL SUPPORT LOCATION
C
172
56
177
176
174
52
2
24
175
51
164
6
50
11
2
67
213
19
20
21
9
12
241
13
66
3
C
1
4
28
5
41
140
REF
2
2
33
SERVO
LATCH PLATE
240
133
4
135
198
14.40
[ 0.567 ]
57
50
HOLDDOWN SET-UP
REF
A
SERVO FEEDER
NOT INCLUDED
117 REF
30
95
96
29
27
A
10
B
B
1
61
14
1
11
ITEM 30 LOCATED AT
REAR HOLES
30
29
REF
REF
CAM POSITION
30mm STROKE
25
26
23
121
93
141
32
34
143
8
144
143
10
119
11
151
1
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
R.KNEPPER
T.ELBIN
M.CLIFFORD
-
-
03MAY2012
03MAY2012
03MAY2012
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151625
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
B
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