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108-2411
3.3.
Ratings
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3.4.
Voltage: 250 volts AC
Current: 1.5 amperes maximum
Temperature: -55 to 125°C
Characteristic Impedance: 100 ± 5 ohms
Frequency Range: DC to 10+ GHz
Performance and Test Description
Product is designed to meet the electrical, mechanical and environmental performance requirements
specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental
conditions.
3.5.
Test Requirements and Procedures Summary
Test Description
Requirement
Procedure
Initial examination of product.
Meets requirements of product drawing EIA-364-18.
and Application Specification 114-
Visual examination and dimensional (C
13279.
of C) inspection per product drawing.
Meets visual requirements.
EIA-364-18.
Visual examination.
Final examination of product.
ELECTRICAL
Low Level Contact Resistance (LLCR).
30 milliohms maximum initial.
∆R
15 milliohms maximum.
EIA-364-23.
Subject specimens to 100 milliamperes
maximum and 20 millivolts maximum
open circuit voltage.
See Figure 3.
EIA-364-6.
Subject specimens to 1.5 amperes.
See Figure 4.
EIA-364-21.
500 volts DC, 2 minute hold.
Test between adjacent contacts of
mated specimens.
EIA-364-20, Condition I.
750 volts AC at sea level.
Test between adjacent contacts of
mated specimens.
EIA-364-56, Procedure 6, Test Level 4.
Subject specimens to 260 +5/-0° for
C
10 ± 2 seconds.
Contact resistance, rated current.
30 milliohms maximum initial.
∆R
15 milliohms maximum.
1000 megohms minimum.
Insulation resistance.
Withstanding voltage.
One minute hold with no breakdown or
flashover.
Resistance to soldering heat.
See Note.
Figure 1, continued
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108-2411
MECHANICAL
Random vibration
No discontinuities of 1 microsecond or
longer duration.
See Note.
EIA-364-28, with the exception that
frequency and amplitude shall be as
follows:
5 to 100 Hz, PSD increasing at 3
dB/octave;
100 to 1000 Hz, PSD = 0.1 g²/Hz; 1000
to 2000 Hz; PSD decreasing at 6
dB/octave. One hour in each of 3
mutually perpendicular planes.
EIA-364-27, Test Condition G.
Subject mated specimens to 100 Gs
sawtooth shock pulses of 6 milliseconds
duration. Three shocks in each direction
applied along 3 mutually perpendicular
planes, 18 total shocks.
EIA-364-9.
Mate and unmate specimens for 500
cycles at a maximum rate of 475 cycles
per hour.
EIA-364-13, Method A.
Measure force necessary to mate
specimens at a maximum rate of 12.7
mm per minute. Calculate force per
specimen.
EIA-364-13, Method A.
Measure force necessary to unmate
specimens at a maximum rate of 12.7
mm per minute. Calculate force per
specimen.
Mechanical shock.
No discontinuities of 1 microsecond or
longer duration.
See Note.
Durability.
See Note.
Mating force.
136 Gs times the number of contacts
maximum.
320 position: 260 N average
114 position: 139 N average.
60 position: 70 N average.
13 Gs times the number of contacts
minimum.
Unmating force.
ENVIRONMENTAL
Thermal shock.
See Note.
EIA-364-32.
Subject specimens to the specified
number of cycles (see Figure 2)
between -55 and 125° with 30 minute
C
dwells at temperature extremes and 1
minute maximum transition between
temperatures.
EIA-364-31, Method III.
Subject specimens to 10 cycles (10
days) between 25 and 65° at 80 to
C
100% RH.
EIA-364-17, Method A, Test Condition
5, Test Time Condition C.
Subject mated specimens to 125° for
C
500 hours.
EIA-364-26.
Subject mated specimens to a 5% salt
spray for 48 hours.
Humidity/temperature cycling.
See Note.
Temperature life.
See Note.
Salt spray.
See Note.
Figure 1, end
NOTE
Shall meet visual requirements, show no physical damage, and meet requirements of additional
tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure 2
Rev D
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108-2411
3.6.
Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Examination
1
2
3
4
5
Test Sequence (b)
Initial examination of product
LLCR
Contact resistance, rated current
Insulation resistance
Withstanding voltage
Resistance to soldering heat
Random vibration
Mechanical shock
Durability
Mating force
Unmating force
Thermal shock
Humidity/temperature cycling
Temperature life
Salt spray
Final examination of product
NOTE
(a)
(b)
(c)
(d)
(e)
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
2000 cycles
5 cycles.
Precondition specimens with 10 durability cycles.
8
12
Figure 2
7
7
8
3
4(e)
6
7
5
2
11
4(c)
4(d)
5
1
3,9
4,10
1
2,5
3,6
1
2,5
3,6
2,6
3,7
2
1
1
Rev D
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108-2411
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Specimen Selection
Specimens shall be prepared in accordance with applicable Instruction Sheets and shall be
selected at random from current production. Test groups 1, 2 and 3 shall consist of a minimum of
4 specimens each. Test groups 4 and 5 shall consist of a minimum of 3 specimens each.
B.
Test Sequence
Qualification inspection shall be verified by testing specimens as specified in Figure 2.
4.2.
Requalification Testing
If changes significantly affecting form, fit or function are made to the product or manufacturing process,
product assurance shall coordinate requalification testing, consisting of all or part of the original testing
sequence as determined by development/product, quality and reliability engineering.
4.3.
Acceptance
Acceptance is based on verification that the product meets the requirements of Figure 1. Failures
attributed to equipment, test setup or operator deficiencies shall not disqualify the product. If product
failure occurs, corrective action shall be taken and specimens resubmitted for qualification. Testing to
confirm corrective action is required before resubmittal.
4.4.
Quality Conformance Inspection
The applicable quality inspection plan shall specify the sampling acceptable quality level to be used.
Dimensional and functional requirements shall be in accordance with the applicable product drawing
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