SPECIFICATION CONTROL DRAWING
Title
SCD
55A8039
Revision
Date
WIRE, RADIATION-CROSSLINKED, MODIFIED ETFE-INSULATED,
10-31-17
NORMAL WEIGHT, GENERAL PURPOSE, 600 VOLT
This specification sheet forms a part of the latest issue of Raychem Specification 55A.
J
PRIMARY INSULATION - RADIATION-CROSSLINKED, MODIFIED ETFE
Primary insulation shall be of a contrasting
pigmentation to that of the jacket.
CONDUCTOR - TIN-COATED COPPER
BRAID - NOMEX
Treated to prevent fraying.
JACKET - RADIATION-CROSSLINKED, MODIFIED ETFE
TABLE I. CONSTRUCTION DETAILS
PART
NUMBER
1/
55A8039-8-*
55A8039-6-*
55A8039-4-*
55A8039-2-*
55A8039-1-*
55A8039-0-*
55A8039-00-*
55A8039-000-*
55A8039-0000-*
WIRE
SIZE
(AWG)
8
6
4
2
1
0
00
000
0000
CONDUCTOR
STRANDING
(number x AWG)
133 x 29
133 x 27
133 x 25
665 x 30
817 x 30
1045 x 30
1330 x 30
1665 x 30
2109 x 30
DIAMETER OF
STRANDED
CONDUCTOR
(inch)
MINIMUM
.158
.198
.250
.320
.360
.395
.440
.500
.565
MAXIMUM
.173
.217
.274
.340
.380
.425
.475
.540
.605
FINISHED WIRE
MAXIMUM
RESISTANCE
AT 20°C
(ohms/1000 ft.)
.701
.445
.280
.183
.149
.116
.091
.071
.056
DIAMETER
(inch)
.225 ± .014
.267 ± .015
.325 ± .015
.405 ± .016
.445 ± .016
.485 ± .016
.545 ± .016
.625 ± .022
.690 ± .022
MAXIMUM
WEIGHT
(lbs/1000 ft.)
64.9
98.3
155.
239.
290.
377.
487.
603.
740.
TABLE II. PERFORMANCE DETAILS
PART
NUMBER
1/
55A8039-8-*
55A8039-6-*
55A8039-4-*
55A8039-2-*
55A8039-1-*
55A8039-0-*
55A8039-00-*
55A8039-000-*
55A8039-0000-*
MANDREL DIAMETER
(inch) (± 3%)
IMMERSION,
LIFE CYCLE, AND
ACCELERATED AGING
3.00
4.00
5.00
6.00
8.00
8.00
10.0
10.0
10.0
COLD
BEND
4.00
5.00
6.00
8.00
10.0
10.0
12.0
12.0
12.0
WEIGHT
(lb) (± 3%)
IMMERSION,
LIFE CYCLE, AND
ACCELERATED AGING
4.00
4.00
4.00
6.00
6.00
6.00
8.00
8.00
8.00
COLD
BEND
6.00
10.0
10.0
15.0
15.0
15.0
20.0
20.0
20.0
Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice.
TE Connectivity also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer.
1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE
ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER.
Nomex, Raychem, TE Connectivity, and TE connectivity (logo) are trademarks.
Raychem Wire & Cable
501 Oakside Avenue
Redwood City, CA 94063-3800
Phone: 1-800-522-6752
Fax: 1-650-361-6297
Page 1 of 2
DIMENSIONS ARE IN INCHES AND, UNLESS OTHERWISE DESIGNATED, ARE NOMINAL.
THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN.
REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID.
© 2008-2017 TE Connectivity Ltd. family of companies. All Rights Reserved.
Page
Revision
SCD
SPECIFICATION CONTROL DRAWING
2 of 2
J
55A8039
WIRE RATINGS AND ADDITIONAL REQUIREMENTS
TEMPERATURE RATING: 150°C
Maximum continuous conductor temperature
VOLTAGE RATING: 600 volts (rms) at sea level
ACCELERATED AGING (CROSSLINKING PROOF): 300 ± 3°C for 7 hours
BLOCKING: 200 ± 3°C for 24 hours
BRAID COLOR: Dark green preferred, munsell color limits 5Y 3/2 and 5B 2/0.5
CONCENTRICITY: 70% (minimum)
FLAMMABILITY: Procedure 1,
3 seconds (maximum), 3 inches (maximum); no flaming of facial tissue
HUMIDITY RESISTANCE: Insulation Resistance,
3000 megohms for 1000 ft. (minimum)
IMMERSION: Diameter increase 5% (maximum); no cracking, no dielectric breakdown
INSULATION ELONGATION AND TENSILE STRENGTH:
Primary Insulation,
Tensile Strength, 5000 lbf/in
2
(minimum)
Total Insulation (primary insulation and jacket)
Elongation, 75% (minimum)
Tensile Strength, 5000 lbf/in
2
(minimum)
INSULATION FLAWS:
Primary Insulation,
Spark Test, 1.5 kV (rms) at 60 Hz
4.2 kV (rms) at 3 kHz
Impulse Dielectric Test, 6.0 kV (peak)
Finished Wire,
Spark Test, 5.7 kV (rms) at 3 kHz
Impulse Dielectric Test, 8.0 kV (peak)
INSULATION RESISTANCE: 3000 megohms for 1000 ft. (minimum)
INSULATION THICKNESS: 0.003 in. (minimum), primary insulation
0.004 in. (minimum), outer jacket
0.009 in. (minimum), total Insulation
JACKET COLOR: White
LIFE CYCLE: 200 ± 3°C for 500 hours
LOW TEMPERATURE-COLD BEND: -65 ± 3°C for 4 hours
SHRINKAGE: 200 ± 3°C for 6 hours, 0.125 in. (maximum) in 12 inches
SMOKE TEST: 200 ± 2°C, no visible smoke
SURFACE RESISTANCE: 500 megohms-in. (minimum), both readings
THERMAL SHOCK RESISTANCE: 150 ± 3°C,
0.100 in. (maximum), AWG 8
0.125 in. (maximum), AWG 6-0000
VOLTAGE WITHSTAND (Post Environmental): 2500 volts (rms), 60 Hz
WICKING: 2.25 in. (maximum)
WRAP TEST: 200 ± 3°C for 2 hours
1/ PART NUMBER:
The "*" in the part numbers in Tables I and II shall be replaced by a color code designator.
5D shall be used to designate dark green.
Example: AWG 8, dark green braid: 55A8039-8-5D
AWG 8, white braid: 55A8039-8-9
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