SPECIFICATION CONTROL DRAWING
TITLE
82A0811
Date
Revision
WIRE, RADIATION-CROSSLINKED, MODIFIED FLEXIBLE ETFE-INSULATED,
NORMAL WEIGHT, GENERAL PURPOSE, 600 VOLT
11-5-13
F
This specification sheet forms a part of the latest issue of Raychem Specification 80.
CONDUCTOR - TIN-COATED COPPER
JACKET - RADIATION-CROSSLINKED,
MODIFIED FLEXIBLE ETFE
PRIMARY INSULATION - RADIATION-CROSSLINKED,
MODIFIED FLEXIBLE ETFE
COLOR - LIGHT GREEN
TABLE I. CONSTRUCTION DETAILS
WIRE
SIZE
(AWG)
24
22
20
18
16
14
12
10
8
6
4
2
1
0
00
000
0000
CONDUCTOR
STRANDING
(number x AWG)
105 x 44
154 x 44
154 x 42
259 x 42
259 x 40
665 x 42
665 x 40
665 x 38
665 x 36
1045 x 36
1665 x 36
1665 x 34
2109 x 34
2660 x 34
3325 x 34
4123 x 34
5320 x 34
DIAMETER OF
STRANDED
CONDUCTOR
(inch)
MINIMUM
82A0811-24-*
82A0811-22-*
82A0811-20-*
82A0811-18-*
82A0811-16-*
82A0811-14-*
82A0811-12-*
82A0811-10-*
82A0811-8-*
82A0811-6-*
82A0811-4-*
82A0811-2-*
82A0811-1-*
82A0811-0-*
82A0811-00-*
82A0811-000-*
82A0811-0000-*
.023
.029
.037
.047
.061
.078
.096
.126
.157
.192
.265
.325
.370
.435
.485
.540
.615
MAXIMUM
.027
.033
.043
.053
.067
.086
.106
.140
.173
.208
.285
.345
.400
.465
.515
.575
.655
FINISHED WIRE
MAXIMUM
RESISTANCE
AT 20°C
(ohms/1000 ft.)
28.2
19.2
11.7
7.14
4.53
2.96
1.89
1.12
.714
.490
.326
.204
.163
.133
.102
.087
.066
DIAMETER
(inch)
.044 ± .003
.054 ± .003
.064 ± .004
.076 ± .004
.092 ± .005
.116 ± .005
.137 ± .006
.187 ± .008
.230 ± .008
.277 ± .010
.359 ± .010
.433 ± .016
.488 ± .016
.558 ± .016
.612 ± .016
.678 ± .016
.771 ± .022
MAXIMUM
WEIGHT
(lbs/1000 ft.)
2.5
3.7
5.2
8.0
11.9
19.3
27.9
50.0
77.3
118.
189.
282.
348.
442.
544.
668.
863.
PART NUMBER
1/
Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice.
Tyco Electronics Corporation also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer.
1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE
ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER.
Raychem, TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.
Raychem Wire & Cable
501 Oakside Avenue
Redwood City, CA 94063-3800
Phone: 1-800-227-8816
Fax: 1-650-361-6297
© 2013 Tyco Electronics Corporation. All rights reserved.
Page 1 of 2
DIMENSIONS ARE IN INCHES AND, UNLESS OTHERWISE DESIGNATED, ARE NOMINAL.
THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN.
REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID.
SPECIFICATION CONTROL DRAWING
82A0811
Page
Revision
2 of 2
F
TABLE II. PERFORMANCE DETAILS
BEND TESTING
PART NUMBER
1/
MANDREL DIAMETER
(inch) (± 3%)
CROSSLINKING PROOF TEST
82A0811-24-*
82A0811-22-*
82A0811-20-*
82A0811-18-*
82A0811-16-*
82A0811-14-*
82A0811-12-*
82A0811-10-*
82A0811-8-*
82A0811-6-*
82A0811-4-*
82A0811-2-*
82A0811-1-*
82A0811-0-*
82A0811-00-*
82A0811-000-*
82A0811-0000-*
.500
.500
.500
.750
1.00
1.00
1.50
2.00
3.00
4.00
5.00
6.00
8.00
8.00
10.0
10.0
10.0
WEIGHT
(lbs) (± 3%)
CROSSLINKING PROOF TEST
.750
1.00
1.50
2.00
2.00
3.00
3.00
3.00
4.00
4.00
4.00
6.00
6.00
6.00
8.00
8.00
8.00
WIRE RATINGS AND ADDITIONAL REQUIREMENTS
TEMPERATURE RATING: 150°C
Maximum continuous conductor temperature
VOLTAGE RATING: 600 volts (rms) at sea level
CONCENTRICITY: 70% (minimum)
CROSSLINKING PROOF TEST: 300 ± 3°C for 7 hours
IDENTIFICATION AND COLOR STRIPING DURABILITY:
125 cycles (250 strokes) (minimum), 500 g weight
INSULATION ELONGATION AND TENSILE STRENGTH:
AWG 24-10: Elongation, 75% (minimum)
Tensile Strength, 3500 lbf/in² (minimum)
AWG 8-0000: Elongation, 125% (minimum)
Tensile Strength, 3000 lbf/in² (minimum)
INSULATION FLAWS:
Primary Insulation,
Spark Test, 1.5 kV (rms) at 3 kHz
Impulse Dielectric Test, 6.0 kV (peak)
Finished Wire,
Spark Test, 3.0 kV (rms) at 3 kHz
Impulse Dielectric Test, 8.0 kV (peak)
INSULATION THICKNESS:
AWG 24-18: .004 in. (minimum) for primary insulation
.004 in. (minimum) for outer jacket
AWG 16-10: .005 in. (minimum) for primary insulation
.005 in. (minimum) for outer jacket
AWG 8-4: .008 in. (minimum) for primary insulation
.012 in. (minimum) for outer jacket
AWG 2-0000: .010 in. (minimum) for primary insulation
.015 in. (minimum) for outer jacket
JACKET COLOR: White preferred
SECANT MODULUS (Test per ASTM D 882):
AWG 24-10: 5.0 x 10
4
lbf/in
2
(maximum)
AWG 8-0000: 4.0 x 10
4
lbf/in
2
(maximum)
2% strain, 2 inch jaw separation, 0.2 inch/minute
SHRINKAGE: 150 ± 3°C for 6 hours,
AWG 24-10: 0.13 in. (maximum) in 12 inches
AWG 8-0000: 0.25 in. (maximum) in 12 inches
VOLTAGE WITHSTAND (Post Environmental): 2500 volts (rms), 60 Hz
1/ PART NUMBER:
The “*” in the part numbers on pages 1 and 2 shall be replaced by a
color code designator.
Example: AWG 12, white: 82A0811-12-9
AWG 12, white with a black stripe: 82A0811-12-90
1/ See footer section on page 1
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