8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2266559 -1
REVISION
C
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
MECHANICAL AND CRIMP
TOOLING KIT
PNEUMATIC AND CRIMP
TOOLING KIT
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
MECHANICAL
PNEUMATIC
-
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
A
B
B1
C
RELEASED
ECR-17-015042
ECR-17-018241
ECR-18-007330
26NOV2014
11OCT2017
14DEC2017
14MAY2018
BH
JAH
RS
FZ
BH
JDG
LZ
KZ
2266559 -2
C
C
C
A
FINE CRIMP HEIGHT ADJUST
7-2266559-1
7-2266559-2
7- 2266559 -7
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.40 mm [.055]
2.94 mm [.116]
SIZE
TYPE
-
-
-
-
-
3
1
1
1
1
1
1
1
-
1
REF
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
1
-
-
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
1
2
1
-
1
1
2
1
2
2
-
-
-
1
1
1
1
1
-
REF
-
-
-
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
1
2
1
-
1
1
2
1
2
-
1
1
1
1
1
1
1
-
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
1
-
-
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
-
1
1
1
1
1
-
-
-
1
1
1
1
1
-
-
-
-
-
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
-
1
1
1
1
1
APPLICATOR INSTRUCTIONS
408-35042
F
O
-
-
-
-
-
-
-
-
-
TERMINAL DATA:
TERMINAL NAME:
3.60-4.37 mm [.142-.172 IN]
WIRE STRIP LENGTH
MINI LAMINA-CONTACT MLK 1.2
n
KOSTAL TERMINAL
KOSTAL CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
TERMINAL INSULATION DIAMETER RANGE
-
-
-
-
SEAL INSULATION
DIAMETER RANGE
TERMINAL
APPLICATION
SPECIFICATION
C
DOC00061540 Rev Attachment 6
-
6
C1__DWG_PN_2_0
3.60-4.37 mm [.142-.172 IN]
WIRE STRIP LENGTH
MINI LAMINA-CONTACT MLK 1.2
n
KOSTAL TERMINAL
KOSTAL CRIMP SPECIFICATION
TERMINAL INSULATION DIAMETER RANGE
REF REF
TERMINALS APPLIED
TE TERMINAL
2113609-1
2113609-2
2113609-3
2113609-4
2113609-5
2113609-6
2113609-7
2113609-8
2113609-9
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TERMINAL
APPLICATION
SPECIFICATION
7
6
TERMINALS APPLIED
TE TERMINAL
2113609-2
C1__DWG_PN_1_0
C1__DWG_PN_1_1
-
-
-
-
-
-
-
-
6
C1__DWG_PN_2_0
KOSTAL TERMINAL
32140734110
32124734110
32125734110
32140734160
32124734160
32125734160
32140651810
32124651810
32125651810
C1__DWG_PN_2_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
1949520-1
1572751-1
TE SEAL
C1__DWG_PN_3_0
KOSTAL SEAL
10800507250
10800444521
C1__DWG_PN_4_0
C1__DWG_PN_3_1
C1__DWG_PN_4_1
KOSTAL TERMINAL
32124734110
C1__DWG_PN_2_1
TE SEAL
1949520-1
1572751-1
C1__DWG_PN_3_0
C1__DWG_PN_3_1
KOSTAL SEAL
10800507250
10800444521
C1__DWG_PN_4_0
SEAL INSULATION
DIAMETER RANGE
C1__DWG_PN_4_1
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_1_5
C1__DWG_PN_2_5
C1__DWG_PN_1_6
C1__DWG_PN_2_6
C1__DWG_PN_1_7
C1__DWG_PN_2_7
C1__DWG_PN_1_8
C1__DWG_PN_2_8
WIRE
SIZE
C1__DWG_PN_1_9
C1__DWG_PN_2_9
0.30mm2
W1__DWG_WGAUGE_1
0.73+/-0.03 [.029+/-.001]
CRIMP HEIGHT
mm [IN]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4
W1__FA_SETTING_1
-
5
-
-
-
-
-
-
6.8
WIRE
SIZE
22 AWG OR 0.35mm2
W1__DWG_WGAUGE_1
0.76+/-0.03 [.030+/-.001]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4
W1__FA_SETTING_1
6.5
-
-
-
-
1
2
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
TERMINAL LUBRICANT IS RECOMMENDED
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
REQUIREMENT.
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
THIS
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
THE
TERMINAL MANUFACTURER’S SPECIFICATIONS.
TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY
AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND
APPROVED APPLICATIONS, AS STATED WITHIN THE MANUFACTURER’S APPLICATION SPECIFICATIONS,
INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR
PARTICULAR PURPOSE.
AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER
DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC
APPLICATION AND OBTAIN
APPROVAL FROM TERMINAL MANUFACTURER FOR THIS CUSTOM REQUIREMENT
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
1
B
3
4
5
6
7
-
-
1
-
-
-
-
1
8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
A
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
-
1
2119640-1
1803259-1
2119641-1
2119082-4
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
21045-3
994970-2
240638-1
3-23627-7
2119799-1
2119955-1
2844908-1
2844907-1
455888-5
1803607-1
2119740-1
2168078-1
2168083-2
5-18022-5
985575-3
1338683-8
2168083-3
2168083-8
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
3-1752356-3
2079383-5
3-2844962-0
2844992-4
455888-3
240792-1
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
3-1633917-7
2-240641-0
-
2-2119781-4
238011-9
5-1803018-2
1-455888-2
1-1333281-2
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
2119640-1
-
1
1803259-1
-
1
2119641-1
-
1
2119082-4
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
1
2119580-1
-
1
2063440-1
-
2
21045-3
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
2119955-1
-
1
2844908
-
1
2844907
-
1
455888-5
-
1
1803607-1
-
1
2119740-1
-
2
2168078-1
-
1
2168083-2
-
1
5-18022-5
-
1
985575-3
-
1
1338683-8
-
4
2168083-3
-
2
2168083-8
-
1
5018030-1
-
1
811242-5
-
1
690753-2
-
3
18023-9
-
1
2119652
-
1
2119653
-
1
1803583-9
-
1
1803515-1
-
1
1803602-1
-
1
3-1752356-3
-
2
2079383-5
-
2
3-2844962-0
-
1
2844992-4
-
1
455888-3
-
1
240792-1
-
1
1320928-2
-
1
2168083-2
-
2
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
318707-1
-
1
3-1633917-7
-
1
2-240641-0
..
1
ITEM_6
-
1
2-2119781-4
-
1
238011-9
-
1
5-1803018-2
-
1
1-455888-2
-
1
1-1333281-2
-77
-72 -71
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
-1
DWN
CHK
PART NO
J.HOU
Y.YIN
U.GUO
-
-
29OCT2014
29OCT2014
29OCT2014
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
250
249
248
244
243
242
241
239
238
172
164
163
137
136
113
99
98
82
71
67
66
60
59
57
56
54
53
52
51
50
49
48
47
46
44
41
34
33
30
29
28
27
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
C
B
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266559
SCALE
RESTRICTED TO
00779
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
C
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
A
239
59
5
REF
D
56
44
2
57 REF
PNEUMATIC
A
2.3 REF
250
249
2
244
53
243
242
7
82
2
3
SHEAR DEPRESSOR DETAIL
238
163
59
136
50
8
1
REF
0.8
0.5
1
34 REF
C
137
172
56
52
51
2
3
TERMINAL SUPPORT LOCATION
4
28
C
1
5
41
44.99
66
2
67
0.05
44
REF
164
33
24
A
57
19
20
21
5
RAM SET-UP
B
30
B
29
9
12
241
1
ITEM 30 LOCATED AT
FRONT HOLES
29 REF
30 REF
CAM POSITIONS
30mm STROKE
30mm STROKE
13
11
1
30mm STROKE
20
113
6
46
98
99
34
54
8
1
60
54
10
1
47
48
248
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
J.HOU
Y.YIN
U.GUO
-
-
29OCT2014
29OCT2014
29OCT2014
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
MECHANICAL
POST FEED
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266559
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
C
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2- 2266559 -1
2- 2266559 -2
7- 2266559 -7
REVISION
C
C
A
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
-
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
-
SEE SHEET 1
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.40 mm [.055]
2.94 mm [.116]
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-35042
F
O
-
-
-
-
1
1
1
1
1
1
-
2
1
1
1
4
-
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
-
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
-
1
1
1
1
1
-
-
1
1
1
1
1
-
-
-
1
4
1
1
1
-
-
1
1
1
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
-
1
1
1
1
1
TERMINAL DATA:
TERMINAL NAME:
3.60-4.37 mm [.142-.172 IN]
WIRE STRIP LENGTH
MINI LAMINA-CONTACT MLK 1.2
n
KOSTAL TERMINAL
KOSTAL CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
KOSTAL TERMINAL
TERMINAL INSULATION DIAMETER RANGE
-
-
-
-
SEAL INSULATION
DIAMETER RANGE
3.60-4.37 mm [.142-.172 IN]
WIRE STRIP LENGTH
MINI LAMINA-CONTACT MLK 1.2
n
KOSTAL CRIMP SPECIFICATION
3
-
-
-
-
-
-
-
-
TERMINALINSULATION DIAMETER RANGE
REF REF
TERMINAL
APPLICATION
SPECIFICATION
C
DOC00061540 Rev Attachment 6
-
6
C1__DWG_PN_2_0
TERMINAL
APPLICATION
SPECIFICATION
7
TERMINALS APPLIED
TE TERMINAL
2113609-1
2113609-2
2113609-3
2113609-4
2113609-5
2113609-6
2113609-7
2113609-8
2113609-9
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TERMINALS APPLIED
TE TERMINAL
2113609-2
C1__DWG_PN_1_0
C1__DWG_PN_1_1
6
C1__DWG_PN_2_0
-
TE SEAL
C1__DWG_PN_3_0
KOSTAL TERMINAL
32140734110
32124734110
32125734110
32140734160
32124734160
32125734160
32140651810
32124651810
32125651810
C1__DWG_PN_2_1
TE SEAL
1949520-1
1572751-1
C1__DWG_PN_3_0
C1__DWG_PN_3_1
KOSTAL SEAL
10800507250
10800444521
C1__DWG_PN_4_0
KOSTAL TERMINAL
32124734110
C1__DWG_PN_2_1
C1__DWG_PN_4_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
1949520-1
1572751-1
KOSTAL SEAL
10800507250
10800444521
C1__DWG_PN_4_0
SEAL INSULATION
DIAMETER RANGE
-
-
-
-
-
6
C1__DWG_PN_3_1
C1__DWG_PN_4_1
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_1_4
C1__DWG_PN_2_4
-
-
-
-
C1__DWG_PN_1_5
C1__DWG_PN_2_5
C1__DWG_PN_1_6
C1__DWG_PN_2_6
C1__DWG_PN_1_7
C1__DWG_PN_2_7
WIRE
SIZE
C1__DWG_PN_1_8
C1__DWG_PN_2_8
0.30mm2
W1__DWG_WGAUGE_1
0.73+/-0.03 [.029+/-.001]
CRIMP HEIGHT
mm [IN]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4
W1__FA_SETTING_1
6.8
-
-
-
-
5
C1__DWG_PN_1_9
C1__DWG_PN_2_9
WIRE
SIZE
22 AWG OR 0.35mm2
W1__DWG_WGAUGE_1
0.76+/-0.03 [.030+/-.001]
CRIMP HEIGHT
mm [INCH]
4
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
-
-
-
-
-
-
-
-
-
-
6.5
W1__FA_SETTING_1
B
1
2
3
4
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
TERMINAL LUBRICANT IS RECOMMENDED
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
REQUIREMENT.
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
THIS
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
THE
TERMINAL MANUFACTURER’S SPECIFICATIONS.
TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY
AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND
APPROVED APPLICATIONS, AS STATED WITHIN THE MANUFACTURER’S APPLICATION SPECIFICATIONS,
INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR
PARTICULAR PURPOSE.
AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER
DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC
APPLICATION AND OBTAIN
APPROVAL FROM TERMINAL MANUFACTURER FOR THIS CUSTOM REQUIREMENT
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
-
-
-
-
1
1
5
6
7
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
-
1
A
8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
2119640-1
1803259-1
2119082-4
2079764-1
2119083-1
7-18023-7
2119580-1
21045-3
994970-2
240638-1
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
3-23627-7
2119799-1
2119955-1
2844908-1
2844907-1
455888-5
1803607-1
2119740-1
2168078-1
5-18022-5
985575-3
1338683-8
2168083-8
5018030-1
811242-5
690753-2
18023-9
2119652-1
1803602-1
3-1752356-3
2079383-5
3-2844962-0
2844992-4
455888-3
240792-1
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
3-1633917-7
2-240641-0
-
2-2119781-4
238011-9
5-1803018-2
1-455888-2
1-1333281-2
PUSH ROD, AIR FEED
BUSHING, FLANGED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
2119640-1
-
1
1803259-1
-
1
2119082-4
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
1
2119580-1
-
2
21045-3
-
1
COUNTER_994970
-
1
240638
-
1
2119641-2
-
1
2168083-8
-
4
2168083-9
-
1
2119653-2
-
1
1-1803583-0
-
1
1803516-1
-
1
3-23627-7
-
1
2119799
-
1
2119955-1
-
1
2844908
-
1
2844907
-
1
455888-5
-
1
1803607-1
-
1
2119740-1
-
2
2168078-1
-
1
5-18022-5
-
1
985575-3
-
1
1338683-8
-
2
2168083-8
-
1
5018030-1
-
1
811242-5
-
1
690753-2
-
3
18023-9
-
1
2119652
-
1
1803602-1
-
1
3-1752356-3
-
2
2079383-5
-
2
3-2844962-0
-
1
2844992-4
-
1
455888-3
-
1
240792-1
-
1
1320928-2
-
1
2168083-2
-
2
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
318707-1
-
1
3-1633917-7
-
1
2-240641-0
..
1
ITEM_6
-
1
2-2119781-4
-
1
238011-9
-
1
5-1803018-2
-
1
1-455888-2
-
1
1-1333281-2
-77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
J.HOU
Y.YIN
U.GUO
-
-
29OCT2014
29OCT2014
29OCT2014
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
250
249
244
243
242
241
239
172
164
163
151
144
143
142
141
140
137
136
113
99
98
82
71
67
66
59
57
56
53
52
51
50
49
48
41
34
33
30
29
28
27
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
C
B
A
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266559
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
C
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
A
5
REF
239
140
2
2.3 REF
D
59
56
244
57
SHEAR DEPRESSOR DETAIL
REF
243
PNEUMATIC
A
250
249
238
163
59
136
137
2
144
242
2
3
0.8
0.5
8
REF
34
REF
50
7
52
82
1
TERMINAL SUPPORT LOCATION
1
C
172
56
51
C
2
3
1
4
28
5
41
35.96
0.05
140
REF
164
2
33
66
67
24
A
RAM SET-UP
19
20
57
9
12
5
B
30
B
21
1
29
241
13
1
29
REF
ITEM 30 LOCATED AT
FRONT HOLES
30
REF
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
151
48
113
6
141
98
99
34
143
8
144
143
10
20
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
1
1
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
J.HOU
Y.YIN
U.GUO
-
-
12MAR2014
12MAR2014
12MAR2014
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266559
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
C