8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC FEED
-
-
-
-
-
2119951-1
2161326-1
2119950-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
PART NUMBERS REQUIRED
8- 2151340 -5
8- 2151340 -4
-
-
1901094-3
-
-
-
-
-
-
-
-
2168400-6
-
-
-
-
(QUANTITY 2)
A
66
A
B
RELEASE
ECR-13-013653
06DEC2012
29AUG2013
XZ
XZ
TE
TE
2151340 -2
2151340 -5
2151340 -6
7- 2151340 -7
2151340 -7
B
B
B
A
B
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
SERVO
LATCH PLATE
NONE
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
1
-
1
1
1
1
-
-
-
-
1
1
1
1
-
REF
-
-
-
-
-
1
-
1
1
1
2
1
3
1
-
4
-
1
1
1
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
-
-
-
-
-
1
1
1
1
1
2
-
1
1
1
1
1
1
-
1
-
-
-
1
1
1
1
-
2
-
-
1
-
-
1
1
1
-
1
-
1
-
-
1
1
-
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
4
-
-
-
1
1
-
1
1
1
1
2
-
1
1
1
1
1
1
-
1
-
-
-
1
1
1
1
-
2
1
3
1
-
-
4
1
1
1
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
-
-
1
1
1
1
2
1
1
1
1
-
-
1
-
1
1
1
2
1
3
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
4
12
-
-
-
-
2119641-1
-
-
-
2119799-1
-
-
-
-
2063440-3
-
-
-
-
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.79 mm [.110]
4.57 mm [.180]
-
SIZE
TYPE
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
C1__DWG_PN_2_0
APPLICATOR INSTRUCTIONS
408-10389
F
F
REF REF REF
TERMINAL DATA:
TERMINAL NAME:
4.70-5.40 mm [.185-.213 IN]
WIRE STRIP LENGTH
RECEPTACLE, HEAVY DUTY BURNER CONNECTOR
TE TERMINAL
TE CRIMP SPECIFICATION
C
TERMINAL
APPLICATION
SPECIFICATION
114-1028
-
10
n
INSULATION DIAMETER RANGE
-
-
3.96 mm [.156 IN]
REF REF
-
-
REF REF
TERMINALS APPLIED
TE TERMINAL
640748-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TE TERMINAL
640748-7
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
-
C1__DWG_PN_4_0
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
& 242.
C1__DWG_PN_2_1
WIRE
SIZE
14 AWG
16 AWG
18 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
1.88+/-0.05 [.074+/-.002]
1.65+/-0.05 [.065+/-.002]
1.47+/-0.05 [.058+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
-
2.4
5.1
7.2
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_3
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151340 -4
2151340 -5
2151340 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
& 242.
-
-
1
-
-
-
-
-
1
-
-
-
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
1
1
1
10
11
-
-
-
1
1
-
-
1
-
1
A
12
2119957-2
8-21084-0
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
-
1
2119957-2
-
1
8-21084-0_GATD
-77 -7
-6
-5
-2
PART NO
DESCRIPTION
260
252
ITEM
NO
1
1
1
-
1
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2063440-3
2119740-2
1901094-3
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
318563-1
2119944-1
455888-7
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338683-8
2168400-1
1-5018030-0
1901681-1
3-1752354-3
18023-9
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
1752356-1
1-2079383-3
2161328-1
2-1320908-2
2119959-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
1633134-3
-
-
2119757-8
238011-2
2119582-3
455888-7
456408-3
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
GUARD, FRONT CHIP
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 25)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .110
-
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
2119640-1
-
1
2079988_GATD
-
1
2119641-1
-
1
2119798-1
-
1
1-22279-3_SIMP
-
1
2119758
-
1
2119082-9
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
2
2168400-6
-
1
2063440-3
-
1
2119740-2
..
1
1901094-3
-
1
993111-1
-
1
8-22280-7_SIMP
-
1
1752353-2
-
1
1901680-2
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
318563-1
-
1
2119944-1
-
1
455888-7
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
1
2079383-4
-
1
5-18022-5
-
1
1338683-8
-
4
2168400-1
-
1
1-5018030-0
-
1
1901681-1
-
1
3-1752354-3
-
1
18023-9
-
1
2119656-9
-
1
2119370
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
1-2119644-2
-
1
2119085
-
1
2119092-1
-
1
1752356-1
-
2
1-2079383-3
-
1
2161328
-
1
2-1320908-2
-
1
2119959-1
-
1
1-455888-0
-
1
1320928-2
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
454276-5
-
1
1633134-3
..
1
ITEM_7
..
1
ITEM_6
-
1
2119757-8
-
1
238011-2
-
1
2119582-3
-
1
455888-7
-
1
456408-3
-77 -7
-6
-5
-2
DWN
CHK
PART NO
X.ZHAO
T.ELBIN
S.XI
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
19MAR2012
19MAR2012
19MAR2012
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
250
249
248
247
246
245
244
243
242
241
240
238
213
198
177
176
175
174
172
166
164
163
137
136
135
133
119
117
82
71
67
66
63
62
60
59
56
54
52
51
50
49
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151340
SCALE
RESTRICTED TO
00779
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
B
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
37
PNEUMATIC
D
250
249
2
62
40
38
247
246
2
D
A
238
163
59
136
137
172
56
63
39
260
7 252
7
35
2
2
2
44
245
244
243
242
166
8
2
8
REF
3.18 # 0.05
[.125 # .020]
34 REF
C
SERVO
LATCH PLATE
240
133
4
135
198
177
2 176
2
174
52
2
175
51
117 REF
164
6
50
11
2
82
1
1
2
-A-
3
1
C
4
TERMINAL SUPPORT LOCATION
28
5
41
44
REF
A
SERVO FEEDER
NOT INCLUDED
245 REF
66
67
213
50 REF
HOLDDOWN SET-UP
19
20
21
9
12
241
29 REF
1
11
1
13.80
[0.543]
33
24
10
A
B
30
29
B
ITEM 30 LOCATED AT
REAR HOLES
30 REF
CAM POSITION
30mm STROKE
46
32
34
54
8
1
60
54
10
1
248
13
11
119
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
X.ZHAO
T.ELBIN
S.XI
-
-
19MAR2012
19MAR2012
19MAR2012
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151340
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
B
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC FEED
-
-
-
-
2119951-1
-
-
-
-
-
-
-
PART NUMBERS REQUIRED
8- 2151340 -5
-
-
-
-
1901094-3
-
-
-
-
-
-
-
-
-
2168400-6
-
-
(QUANTITY 2)
A
66
-
SEE SHEET 1
-
-
-
2- 2151340 -2
2- 2151340 -5
2- 2151340 -7
7- 2151340 -7
B
B
B
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
PNEUMATIC
SERVO
LATCH PLATE
NONE
-
2161326-1
4
2119950-1
-
-
-
-
-
8- 2151340 -4
2119641-2
-
2119799-1
-
2063440-3
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
-
1
1
1
1
1
-
-
-
-
1
1
1
1
-
1
-
1
-
1
1
4
1
1
1
-
-
-
-
1
-
1
1
1
2
1
3
-
-
1
1
1
-
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
-
1
-
1
1
1
1
1
2
-
1
1
1
1
1
1
-
1
-
1
-
1
1
4
1
1
1
-
-
1
1
1
1
-
2
1
3
-
-
1
1
1
-
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
-
1
1
1
1
2
1
1
1
1
1
1
4
1
1
1
1
1
-
-
1
-
1
1
1
2
1
3
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.79 mm [.110]
4.57 mm [.180]
SIZE
TYPE
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
C1__DWG_PN_2_0
APPLICATOR INSTRUCTIONS
408-10389
F
F
REF
REF REF
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
4.70-5.40 mm [.185-.213 IN]
WIRE STRIP LENGTH
RECEPTACLE, HEAVY DUTY BURNER CONNECTOR
TE CRIMP SPECIFICATION
C
TERMINAL
APPLICATION
SPECIFICATION
114-1028
-
10
n
INSULATION DIAMETER RANGE
-
-
3.96 mm [.156 IN]
-
-
-
TERMINALS APPLIED
TE TERMINAL
640748-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TE TERMINAL
640748-7
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
-
-
-
-
-
REF
C1__DWG_PN_2_1
REF
WIRE
SIZE
14 AWG
16 AWG
18 AWG
W1__DWG_WGAUGE_1
1.88+/-0.05 [.074+/-.002]
1.65+/-0.05 [.065+/-.002]
1.47+/-0.05 [.058+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
-
-
-
-
-
-
-
-
2.4
5.1
7.2
W1__FA_SETTING_2
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_3
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
1
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
-
-
-
-
-
-
-
-
-
-
-
B
2
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2151340 -4
2151340 -5
-
-
-
-
1
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
& 152.
& 242.
-
-
-
-
-
1
-
-
-
-
1
-
1
1
1
1
10
11
1
1
1
1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2063440-3
2119740-2
1901094-3
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
318563-1
2119944-1
455888-7
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338683-8
1-5018030-0
1901681-1
3-1752354-3
18023-9
2079383-7
2119645-1
2119957-1
1-2119644-2
1752356-1
1-2079383-3
2161328-1
2-1320908-2
2119959-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
1633134-3
-
-
2119757-8
238011-2
2119582-3
455888-7
456408-3
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
GUARD, FRONT CHIP
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 25)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .110
-
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
2119782
-
1
2119640-1
-
1
2079988_GATD
-
1
1-22279-3_SIMP
-
1
2119082-9
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
2
2168400-6
-
1
2063440-3
-
1
2119740-2
..
1
1901094-3
-
1
993111-1
-
1
8-22280-7_SIMP
-
1
1752353-2
-
1
1901680-2
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
8-21084-1_GATD
-
1
2119641-2
-
1
2119798-2
-
1
2079383-8
-
4
2168400-5
-
1
1-2119656-0
-
1
2119650
-
1
2119092-2
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
318563-1
-
1
2119944-1
-
1
455888-7
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
1
5-18022-5
-
1
1338683-8
-
1
1-5018030-0
-
1
1901681-1
-
1
3-1752354-3
-
1
18023-9
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
1-2119644-2
-
1
1752356-1
-
2
1-2079383-3
-
1
2161328
-
1
2-1320908-2
-
1
2119959-1
-
1
1-455888-0
-
1
1320928-2
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
454276-5
-
1
1633134-3
..
1
ITEM_7
..
1
ITEM_6
-
1
2119757-8
-
1
238011-2
-
1
2119582-3
-
1
455888-7
-
1
456408-3
A
-77 -27 -25 -22
DWN
CHK
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
PART NO
X.ZHAO
T.ELBIN
S.XI
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
19MAR2012
19MAR2012
19MAR2012
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
251
250
249
246
244
243
242
241
240
238
213
198
177
176
175
174
172
166
164
163
152
151
145
144
143
141
140
139
137
136
135
133
119
117
82
71
67
66
63
62
59
56
52
51
50
49
41
40
39
38
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151340
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
B
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
PNEUMATIC
D
250
249
2
251
62
40
38
238
39
152
145
2
A
246
140
163
59
136
137
172
56
8
63
7
2
2
D
7 139
244
243
166
242
2
3.18 # 0.05
[.125 # .020]
34
REF
8
REF
SERVO
LATCH PLATE
240
133
82
1
-A-
1
2
3
1
4
28
5
41
140
REF
TERMINAL SUPPORT LOCATION
C
4
135
198
2
177
176
174
52
2
175
51
164
C
A
SERVO FEEDER
NOT INCLUDED
2
117 REF
33
6
50
11
2
66
67
213
19
20
21
9
12
241
13
1
11
ITEM 30 LOCATED AT
REAR HOLES
13.80
[0.543]
24
10
A
50
HOLDDOWN SET-UP
REF
B
30
B
1
29
CAM POSITION
30mm STROKE
151
141
32
34
143
8
144
143
10
119
11
30
29
REF
REF
1
1
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
X.ZHAO
T.ELBIN
S.XI
-
-
19MAR2012
19MAR2012
19MAR2012
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151340
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
B