8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
2119950-1
2161326-1
2119951-1
1338683-8
-
-
PART NUMBERS REQUIRED
8- 2266255 -5
5-18022-5
5-18022-5
1901094-3
2119653-1
1901094-3
2119653-1
2119641-1
-
-
-
-
-
2119641-1
2119799-1
-
-
2168400-6
2063440-1
-
(QUANTITY 2)
A
66
1
A
DEVELOPMENT
RELEASED
11APR2014
08MAY2014
YY
YY
UG
UG
2266255 -1
A
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2266255 -2
2266255 -5
D
FINE CRIMP HEIGHT ADJUST
A
A
A
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
2119951-1
2119949-1
2119950-1
-
-
-
2161326-1
2119949-1
1338683-8
-
-
8- 2266255 -4
8- 2266255 -5
5-18022-5
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
-
-
-
1
-
-
-
REF
-
-
-
-
-
1
-
1
2
1
1
1
1
1
2
1
3
2
1
-
2
2
1
1
1
-
-
-
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
-
-
1
-
1
-
1
1
1
1
1
-
1
1
2
-
-
1
1
1
-
1
-
-
-
1
1
1
2
1
1
1
1
-
2
-
-
2
1
-
-
2
2
1
1
1
-
-
-
1
1
-
-
1
1
-
2
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
-
-
1
-
1
-
1
1
1
1
-
1
2
-
-
1
1
1
-
1
-
-
-
1
1
1
2
1
1
1
1
-
2
1
3
2
1
-
-
2
2
1
1
1
-
-
-
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
-
-
1
-
1
-
1
1
1
1
1
1
-
-
1
1
-
-
2
1
1
1
1
-
-
1
-
1
2
1
1
1
1
1
2
1
3
2
1
1
1
2
2
1
1
1
1
-
-
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
-
-
1
-
1
-
1
1
1
1
1
-
1
-
1
-
-
-
1
-
-
-
-
-
1
-
1
2
1
1
1
1
1
2
1
3
2
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
-
-
1
-
1
-
1
1
1
1
-
-
-
-
1338683-8
1338683-8
-
-
-
8- 2266255 -4
5-18022-5
-
-
-
2168400-6
-
-
-
-
(QUANTITY 2)
4
2119799-1
-
-
-
2063440-1
-
-
2266255 -6
7- 2266255 -7
2266255 -7
SERVO
LATCH PLATE
12
NONE
-
REF REF REF REF
-
-
-
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.78 mm [.070]
4.32 mm [.170]
SIZE
TYPE
-
-
-
-
-
-
-
-
REF REF
APPLICATOR INSTRUCTIONS
408-10389
F
O
REF REF
TERMINAL DATA:
TERMINAL NAME:
3.27-4.03 mm [.129-.159 IN]
WIRE STRIP LENGTH
TERMINAL
XENIA TERMINAL
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
-
-
2.4mm MAX [.094 IN MAX]
-
-
-
-
6
C
TERMINAL
APPLICATION
SPECIFICATION
NONE
-
n
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113446-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
XENIA TERMINAL
938746-18
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
2113447-1
C1__DWG_PN_3_0
C1__DWG_PN_3_1
XENIA SEAL
949600-85
-
C1__DWG_PN_4_0
15
-
-
-
-
-
C1__DWG_PN_4_1
WIRE
SIZE
0.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.20+/-0.05 [.047+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
-
-
-
-
-
-
-
6
9.6
-
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266255
2266255
2266255
2266255
-4
-4
-5
-6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
& 242.
& 242.
1
-
-
-
-
-
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
6
-
1
-
-
-
1
1
-
1
1
1
1
-
-
-
-
-
-
1
1
1
1
-
1
-
-
-
1
1
-
1
1
1
-
1
1
1
1
1
1
-
1
1
1
-
1
-
-
-
1
1
-
1
1
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
CUT TO LENGTH AT ASSEMBLY.
4.55 .
10
11
-
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-2
2079764-1
2119083-1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
-
1
2119957-2
-
1
8-21084-0_GATD
-
1
2119640-1
-
1
2079988_GATD
-
1
2119641-1
-
1
2119798-1
-
1
1-22279-3_SIMP
-
1
2119758
-
1
2119082-2
-
1
2079764
-
1
2119083
A
12
13
14
-77 -7
-6
-5
-2
-1
PART NO
DESCRIPTION
260
252
250
249
248
247
246
245
244
243
242
ITEM
NO
1
1
1
1
1
1
-
1
7-18023-7
2168400-6
2119580-1
2063440-1
356885-4
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
2119944-1
1-690438-0
2168083-1
2168083-6
455888-6
7-240641-1
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
1338683-3
2168400-1
1-2168083-2
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
2168083-1
1901091-7
22283-1
356835-1
240792-3
2-189124-6
980371-4
2168083-2
1-18028-2
2119533-1
690463-1
1-2168083-1
2-690464-0
2119862-1
2119806-1
3-22280-3
-
-
2-1633919-4
-
690468-1
-
238009-8
1-1633965-4
1-455888-2
2-456404-5
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STOP, SHEAR
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
SPACER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 25
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SCR, SKT HD CAP, RoHS, M3 X 8.0
PLATE, REAR STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
GUIDE, FRONT STRIP
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FLOATING SHEAR, REAR
SCR, SKT HD CAP, RoHS, M3 X 6
SHEAR PLATE, REAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
-
-
ANVIL, COMBINATION
-
DEPRESSOR SHEAR, REAR
-
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
7-18023-7
-
2
2168400-6
-
1
2119580-1
-
1
2063440-1
-
1
356885-4
-
1
2119740-2
..
1
1901094-3
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
SIMP_1-22281-8
-
1
2119944-1
-
1
1-690438-0
-
2
2168083-1
-
1
2168083-6
-
1
455888-6
-
1
7-240641-1
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
2
2-18032-5
-
1
2079383-4
-
1
5-18022-5
-
1
1338683-3
-
2
2168400-1
-
2
1-2168083-2
-
1
5018030-1
-
1
811242-5_OLD
-
1
690753-2
-
3
18023-9
-
1
2119652
-
1
2119653
-
1
2119656-9
-
1
2119370
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
1-2119644-2
-
1
2119085
-
1
2119092-1
-
2
2168083-1
-
1
1901091-7
-
2
SIMP_22283-1
-
1
356835-1
-
1
240792-3
-
1
2-189124-6
-
1
980371-4
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
690463-1
-
2
1-2168083-1
-
1
2-690464-0
-
1
2119862
-
1
2119806
-
1
SIMP_3-22280-3
..
1
ITEM_10
..
1
ITEM_9
-
1
2-1633919-4
..
1
ITEM_7
-
1
690468-1
..
1
ITEM_5
-
1
238009-8
-
1
1-1633965-4
-
1
1-455888-2
-
1
2-456404-5
-77 -7
DIMENSIONS:
-6
-5
-2
-1
DWN
CHK
PART NO
Y.YIN
G.BAILEY
U.GUO
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
11APR2014
11APR2014
11APR2014
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
241
240
239
238
237
213
198
172
166
164
163
137
136
135
133
121
117
96
95
93
82
81
71
67
66
63
62
61
60
59
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
33
29
27
26
25
24
23
21
20
19
17
16
15
14
13
12
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
15
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266255
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
A
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
6
37
62
40
38
39
260
247
246
44
245
244
243
166
8
242
2
6
2
2
2
2
A
6
239
59
56
D
PNEUMATIC
A
250
249
2
7 252
7
15
238
163
53
6
35
63
81
50
59
136
82
1
1
C
137
172
56
52
51
2
3
1
C
4
41
SERVO
LATCH PLATE
240
133
4
135
198
66
17
12
241
13
237
A
B
SERVO FEEDER
NOT INCLUDED
117 REF
95
96
33
24
23
164
2
11
67
213
10
A
19
20
21
15
16
14
54
B
26
25
27
ITEM 30 LOCATED AT
FRONT HOLES
29 REF
CAM POSITIONS
30mm STROKE
30mm STROKE
61
30mm STROKE
29
121
93
46
8
1
60
47
48
248
FEED TRACK POSITION
GUIDE BY
GUIDE_BY_STR
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
Y.YIN
G.BAILEY
U.GUO
-
-
11APR2014
11APR2014
11APR2014
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
MECHANICAL
POST FEED
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266255
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
A
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
2119951-1
2161326-1
2119950-1
1338683-8
-
-
-
PART NUMBERS REQUIRED
8- 2266255 -5
5-18022-5
5-18022-5
1901094-3
2119653-2
1901094-3
2119653-2
2119641-2
-
-
-
-
2119641-2
2119799-1
-
-
-
-
-
2168400-6
2063440-1
-
-
-
(QUANTITY 2)
A
66
-
SEE SHEET 1
-
-
-
2- 2266255 -1
A
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2- 2266255 -2
2- 2266255 -5
D
A
A
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
PNEUMATIC
SERVO
LATCH PLATE
NONE
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
2161326-1
2119951-1
2119949-1
2119950-1
-
-
2119949-1
1338683-8
-
8- 2266255 -4
8- 2266255 -5
8- 2266255 -4
5-18022-5
5-18022-5
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
-
-
-
REF
-
1
-
1
1
2
-
1
1
1
-
-
-
-
1
-
1
2
1
1
1
1
1
2
1
3
2
-
-
2
1
1
1
-
-
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
-
-
1
-
1
-
1
1
1
1
1
-
-
1
1
1
-
1
-
1
-
1
1
2
-
1
1
1
-
REF
1
1
1
2
1
1
1
-
2
1
3
2
-
-
2
1
1
1
-
-
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
-
-
1
-
1
-
1
1
1
1
1
-
-
1
1
-
-
2
1
1
1
1
1
1
2
-
1
1
1
1
1
-
-
1
-
1
2
1
1
1
1
1
2
1
3
2
1
1
2
1
1
1
1
-
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
-
-
1
-
1
-
1
1
1
1
1
-
1
-
-
-
1
-
1
-
1
1
2
1
1
1
1
-
-
-
-
1
-
1
2
1
1
1
1
1
2
1
3
2
1
1
2
1
1
1
2
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
-
-
1
-
1
-
1
1
1
1
2168400-6
(QUANTITY 2)
1338683-8
1338683-8
-
-
7- 2266255 -7
2- 2266255 -7
4
2119799-1
-
-
-
2063440-1
-
-
-
REF REF REF
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.78 mm [.070]
4.32 mm [.170]
SIZE
TYPE
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
6
APPLICATOR INSTRUCTIONS
408-10389
F
O
TERMINAL DATA:
TERMINAL NAME:
XENIA TERMINAL
3.27-4.03 mm [.129-.159 IN]
WIRE STRIP LENGTH
TERMINAL
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
-
-
2.4mm MAX [.094 IN MAX]
REF
C
TERMINAL
APPLICATION
SPECIFICATION
NONE
-
n
-
-
TERMINALS APPLIED
TE TERMINAL
2113446-1
C1__DWG_PN_1_0
XENIA TERMINAL
938746-18
C1__DWG_PN_2_0
C1__DWG_PN_1_1
C1__DWG_PN_2_1
2113447-1
TE SEAL
C1__DWG_PN_3_0
XENIA SEAL
949600-85
C1__DWG_PN_4_0
C1__DWG_PN_3_1
C1__DWG_PN_4_1
-
-
-
-
WIRE
SIZE
0.50mm2
W1__DWG_WGAUGE_1
1.20+/-0.05 [.047+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
14
-
-
-
-
-
-
-
9.6
1
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
-
-
-
-
-
-
-
-
-
-
-
B
2
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2266255 -4
2266255 -4
2266255 -5
1
& 242.
-
-
-
-
-
-
-
-
-
-
-
-
-
6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
CUT TO LENGTH AT ASSEMBLY.
& 152.
1
-
-
1
1
1
1
1
-
1
-
-
1
1
1
1
1
2
1
1
1
1
1
1
1
1
-
1
-
-
1
1
1
1
1
-
10
11
-
-
-
A
12
13
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-2
2079764-1
2119083-1
7-18023-7
2168400-6
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
-
1
2119782
-
1
2119640-1
-
1
2079988_GATD
-
1
1-22279-3_SIMP
-
1
2119082-2
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
2
2168400-6
-77 -27 -25 -22 -21
PART NO
DESCRIPTION
251
250
249
246
244
243
242
241
240
ITEM
NO
1
1
1
-
-
1
-
-
-
-
1
1
1
-
1
2119580-1
2063440-1
356885-4
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
2119944-1
1-690438-0
2168083-1
2168083-6
455888-6
7-240641-1
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
1338683-3
1-2168083-2
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2168083-1
1901091-7
22283-1
356835-1
240792-3
2-189124-6
980371-4
2168083-2
1-18028-2
2119533-1
690463-1
1-2168083-1
2-690464-0
2119862-1
2119806-1
3-22280-3
-
-
2-1633919-4
-
690468-1
-
238009-8
1-1633965-4
1-455888-2
2-456404-5
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STOP, SHEAR
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
SPACER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 25
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SCR, SKT HD CAP, RoHS, M3 X 8.0
PLATE, REAR STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
GUIDE, FRONT STRIP
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FLOATING SHEAR, REAR
SCR, SKT HD CAP, RoHS, M3 X 6
SHEAR PLATE, REAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
-
-
ANVIL, COMBINATION
-
DEPRESSOR SHEAR, REAR
-
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
2119580-1
-
1
2063440-1
-
1
356885-4
-
1
2119740-2
..
1
1901094-3
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
8-21084-1_GATD
-
1
2119641-2
-
1
2119798-2
-
1
2079383-8
-
2
2168400-5
-
1
2119653-2
-
1
1-2119656-0
-
1
2119650
-
1
2119092-2
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
SIMP_1-22281-8
-
1
2119944-1
-
1
1-690438-0
-
2
2168083-1
-
1
2168083-6
-
1
455888-6
-
1
7-240641-1
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
2
2-18032-5
-
1
5-18022-5
-
1
1338683-3
-
2
1-2168083-2
-
1
5018030-1
-
1
811242-5_OLD
-
1
690753-2
-
3
18023-9
-
1
2119652
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
1-2119644-2
-
2
2168083-1
-
1
1901091-7
-
2
SIMP_22283-1
-
1
356835-1
-
1
240792-3
-
1
2-189124-6
-
1
980371-4
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
690463-1
-
2
1-2168083-1
-
1
2-690464-0
-
1
2119862
-
1
2119806
-
1
SIMP_3-22280-3
..
1
ITEM_10
..
1
ITEM_9
-
1
2-1633919-4
..
1
ITEM_7
-
1
690468-1
..
1
ITEM_5
-
1
238009-8
-
1
1-1633965-4
-
1
1-455888-2
-
1
2-456404-5
-77 -27 -25 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
Y.YIN
G.BAILEY
U.GUO
-
-
11APR2014
11APR2014
11APR2014
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
239
238
237
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
121
117
96
95
93
82
81
71
67
66
63
62
61
59
56
53
52
51
50
49
48
41
40
39
38
33
29
27
26
25
24
23
21
20
19
17
16
15
14
13
12
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
14
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266255
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
A
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
6
251
62
40
A
38
239
59
56
7
152
39
145
2
246
140
2
2
D
7 139
244
PNEUMATIC
A
243
250
249
238
163
59
136
137
82
1
1
2
3
51
2
14 53
6
81
50
166
63
8
242
2
6
C
172
56
52
C
1
4
41
SERVO
LATCH PLATE
240
133
4
135
198
164
11
2
66
67
213
19
20
21
17
12
241
13
237
16
15
14
143
A
SERVO FEEDER
NOT INCLUDED
117 REF
95
96
33
24
23
A
10
B
B
26
25
CAM POSITIONS
30mm STROKE
30mm STROKE
142
27
61
29
REF
ITEM 30 LOCATED AT
FRONT HOLES
30mm STROKE
151
48
29
121
93
141
8
1
144
FEED TRACK POSITION
GUIDE BY
GUIDE_BY_STR
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
Y.YIN
G.BAILEY
U.GUO
-
-
11APR2014
11APR2014
11APR2014
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266255
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
A
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