8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-2
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC FEED
-
-
-
-
-
-
2119951-1
-
-
-
1901697-1
-
-
-
-
-
-
-
-
PART NUMBERS REQUIRED
8- 2150275 -5
-
-
-
-
-
-
-
-
-
-
2168400-7
-
-
(QUANTITY 2)
A
66
A
RELEASE
12FEB2014
XZ
TE
2150275 -2
2150275 -5
2150275 -6
D
A
A
A
A
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
2161326-1
8- 2150275 -4
4
2119950-1
-
-
2119792-1
2119641-1
-
-
-
-
-
-
-
-
-
-
2063440-2
-
-
-
-
-
SERVO
LATCH PLATE
11
NONE
-
7- 2150275 -7
2150275 -7
6
-
-
-
-
6
CRIMP
WIRE
INSUL
APPLICATOR DATA
3.30 mm [.130]
4.32 mm [.170]
SIZE
TYPE
APPL INSTRUCTIONS
408-10390
F
OV
TERMINAL NAME:
TERMINAL DATA:
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
CLAW TERMINAL RING TYPE
n
G&H LEAR TERMINAL
G&H LEAR CRIMP SPECIFICATION
3.00-6.00 mm [.118-.236 IN]
INSULATION DIAMETER RANGE
2.20-3.00 mm [.087-.118 IN]
LEAR DATA SHT 25217
-
10
C1__DWG_PN_2_0
-
-
12
C
-
-
6
TERMINALS APPLIED
TE TERMINAL
1572907-1
1572907-2
1572907-3
1572907-4
1572907-5
1572907-6
1572907-7
1572907-9
1-1572907-0
1572907-8
C1__DWG_PN_1_0
C1__DWG_PN_1_1
G&H LEAR TERMINAL
25215.123.011
25215.213.011
25215.212.179
25215.213.004
25215.122.323
25215.123.014
25215.123.322
25215.122.321
25215.123.009
25215.411.131
TE TERMINAL
1949279-1
1949279-2
1949279-3
1949279-4
1949279-5
1949279-6
1949279-7
1949279-9
1-1949279-0
1-1949279-1
1-1949279-2
1949279-8
C1__DWG_PN_3_0
G&H LEAR TERMINAL
25217.212.179
25217.213.011
25217.213.004
25217.213.320
25217.123.041
25217.123.014
25217.123.011
25217.123.322
25217.123.178
25217.123.009
25217.123.321
25217.411.131
9
C1__DWG_PN_4_0
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_4_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_4_3
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_3_4
C1__DWG_PN_4_4
C1__DWG_PN_1_5
C1__DWG_PN_2_5
C1__DWG_PN_3_5
C1__DWG_PN_4_5
C1__DWG_PN_1_6
C1__DWG_PN_2_6
C1__DWG_PN_3_6
C1__DWG_PN_4_6
C1__DWG_PN_1_7
C1__DWG_PN_2_7
C1__DWG_PN_3_7
C1__DWG_PN_4_7
C1__DWG_PN_1_8
C1__DWG_PN_2_8
C1__DWG_PN_3_8
C1__DWG_PN_4_8
C1__DWG_PN_1_9
C1__DWG_PN_2_9
C1__DWG_PN_3_9
C1__DWG_PN_4_9
C1__DWG_PN_1_10
C1__DWG_PN_2_10
C1__DWG_PN_3_10
C1__DWG_PN_4_10
C1__DWG_PN_3_11
C1__DWG_PN_4_11
C1__DWG_PN_3_12
C1__DWG_PN_4_12
WIRE
SIZE
1.00mm²+1.50mm²
0.75mm²+0.75mm²
2.50mm2
1.50mm2
W1__DWG_WGAUGE_1
2.40+/-0.05 [.094+/-.002]
2.40+/-0.05 [.094+/-.002]
2.25+/-0.05 [.089+/-.002]
2.20+/-0.05 [.087+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
12.4
12.4
13.9
14.4
W1__FA_SETTING_1
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_2
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
W1__FA_SETTING_4
B
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150275 -4
2150275 -5
2150275 -6
1
1
1
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 ,180
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37,
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
& 242.
180
& 242.
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
APPLICATOR APPLIES FLRY TYPE INSULATIONG. FOR DOUBLE WIRE
APPS. INSULATION RANGE IS 2 X 2.20mm MAX
A
-77 -7 -6 -5 -2
-
-
-
-
-
1
-
-
1
-
-
-
-
1
-
-
-
1
1
1
1
1
1
1
2119957-2
8-21084-0
2119640-1
2079988-1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
PART NO
DESCRIPTION
260
252
250
249
1
1
ITEM
NO
-77 -7 -6 -5 -2
DIMENSIONS:
- - - - 1
- 1 - 1 1
- 1 - 1 1
- - 1 - -
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - 2 2 -
- - - - 1
- - 1 1 -
- - REF REF -
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - - 2
- 1 1 1 1
- REF REF REF REF
- - - - 1
- - - - 1
- - REF REF -
- - 1 1 -
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 - - 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 - 1 1
- 3 - 3 3
- 1 1 1 1
- 3 3 3 3
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- - - - 1
- - - - 1
- 1 1 1 1
- 1 - 1 1
- 1 1 1 1
- 1 - 1 1
- 1 - 1 1
- 1 1 1 1
- 1 1 1 1
- 1 - 1 1
- 7 7 7 7
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 4 4 4 4
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - - -
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- - - - -
- 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
1 1 1 1 1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
2
1
2
1
3
1
3
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
7
2
2
1
2
1
1
2
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
2119641-1
2119798-1
1-22279-3
2119759-1
2119082-8
2079764-1
2119083-1
2168400-7
2063440-2
2119740-2
1901697-1
1752354-2
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
455888-4
2119956-2
2-18032-2
2119740-1
2168078-1
1901681-1
2168400-5
2119793-1
992763-5
2079383-4
2168400-4
2168083-3
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
18023-9
2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
2119644-2
2119085-1
2119092-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-1
240825-4
2-22281-3
1752373-4
1901259-7
1-2079383-1
5-240641-2
1752360-1
240644-1
-
690482-4
4-1803000-2
690474-4
-
240641-3
238009-1
5-2119785-1
1-455888-2
1-456410-2
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
AIR FEED MODULE
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
SHCS, LOW HEAD, RoHS, M4 X 20
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM,AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
PLATE, STRIP HOLD DOWN
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SCR, BHSC, RoHS (M6 X 12)
SPACER
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
-
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
-
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
DWN
CHK
10
11
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
X.ZHAO
L.ZHANG
T.ELBIN
-
-
17JAN2014
17JAN2014
17JAN2014
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
248
247
246
245
244
243
242
240
238
213
183
180
177
176
175
174
172
166
164
163
137
135
133
82
71
70
67
66
65
64
63
62
60
57
56
55
54
53
52
51
49
46
44
41
40
39
38
37
35
33
31
29
27
25
24
23
22
20
18
17
16
13
11
10
9
8
7
6
5
4
3
2
1
D
C
B
ITEM
NO
A
12
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150275
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:1
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
A
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
6
37
40
44
245
REF
6
62
FEED TYPE
D
247
246
245
44
2
2
2
2
1
7
16
249
2
250
D
38
39
260
7
7
18.86
[ 0.742 ]
242
244
5
166
8
177
252
35
56
PNEUMATIC
238
50
REF
243
6
2
HOLDDOWN SET-UP
63
82
1
1
A
137
163
172
C
3
2
1
176
175
174
52
65
180
10
2
20
64
57
33
70
54
55
51
C
2
2
2
4
41
SERVO
LATCH PLATE
6
164
A
23
67
213
66
B
18
B
A
133
4
135
240
183
REF
SERVO FEEDER
NOT INCLUDED
CAM POSITION
30mm STROKE
248
29
33
27
8
46
60
31
13
9
11
17
53
33
25
22
24
1
1
1
49
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
X.ZHAO
L.ZHANG
T.ELBIN
-
-
17JAN2014
17JAN2014
17JAN2014
NAME
TE Connectivity
Harrisburg, PA 17105-3608
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150275
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:1
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
A
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-2
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC FEED
-
-
-
-
2119951-1
2161326-1
2119950-1
-
-
-
-
1901697-1
-
-
-
-
-
PART NUMBERS REQUIRED
8- 2150275 -5
8- 2150275 -4
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2168400-7
-
-
(QUANTITY 2)
A
66
-
SEE SHEET 1
-
-
-
2- 2150275 -2
2- 2150275 -5
2- 2150275 -7
7- 2150275 -7
A
A
A
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
PNEUMATIC
SERVO
LATCH PLATE
4
NONE
-
2119792-1
-
2119641-2
-
2063440-2
-
-
6
-
D
6
CRIMP
WIRE
INSUL
APPLICATOR DATA
3.30 mm [.130]
4.32 mm [.170]
SIZE
TYPE
APPL INSTRUCTIONS
408-10390
F
OV
TERMINAL NAME:
TERMINAL DATA:
WIRE STRIP LENGTH
C
CLAW TERMINAL RING TYPE
n
G&H LEAR TERMINAL
G&H LEAR CRIMP SPECIFICATION
TERMINAL
APPLICATION
SPECIFICATION
3.00-6.00 mm [.118-.236 IN]
INSULATION DIAMETER RANGE
2.20-3.00 mm [.087-.118 IN]
11
LEAR DATA SHT 25217
-
10
C1__DWG_PN_2_0
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1572907-1
1572907-2
1572907-3
1572907-4
1572907-5
1572907-6
1572907-7
1572907-8
1-1572907-0
1572907-9
C1__DWG_PN_1_0
C1__DWG_PN_1_1
G&H LEAR TERMINAL
25215.123.011
25215.213.011
25215.212.179
25215.213.004
25215.122.323
25215.123.014
25215.123.322
25215.122.321
25215.123.009
25215.411.131
TE TERMINAL
1949279-1
1949279-2
1949279-3
1949279-4
1949279-5
1949279-6
1949279-7
1949279-8
1-1949279-0
1-1949279-1
1-1949279-2
1949279-9
C1__DWG_PN_3_0
G&H LEAR TERMINAL
25217.212.179
25217.213.011
25217.213.004
25217.213.320
25217.123.041
25217.123.014
25217.123.011
25217.123.322
25217.123.178
25217.123.009
25217.123.321
25217.411.131
C1__DWG_PN_4_0
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_4_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_4_3
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_3_4
C1__DWG_PN_4_4
C1__DWG_PN_1_5
C1__DWG_PN_2_5
C1__DWG_PN_3_5
C1__DWG_PN_4_5
C1__DWG_PN_1_6
C1__DWG_PN_2_6
C1__DWG_PN_3_6
C1__DWG_PN_4_6
C1__DWG_PN_1_7
C1__DWG_PN_2_7
C1__DWG_PN_3_7
C1__DWG_PN_4_7
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
C1__DWG_PN_1_8
C1__DWG_PN_2_8
C1__DWG_PN_3_8
C1__DWG_PN_4_8
C1__DWG_PN_1_9
C1__DWG_PN_2_9
C1__DWG_PN_3_9
C1__DWG_PN_4_9
C1__DWG_PN_1_10
C1__DWG_PN_2_10
C1__DWG_PN_3_10
C1__DWG_PN_4_10
C1__DWG_PN_3_11
C1__DWG_PN_4_11
C1__DWG_PN_3_12
C1__DWG_PN_4_12
WIRE
SIZE
1.00mm²+1.50mm²
0.75mm²+0.75mm²
1.50mm2
2.50mm2
W1__DWG_WGAUGE_1
2.40+/-0.05 [.094+/-.002]
2.40+/-0.05 [.094+/-.002]
2.25+/-0.05 [.089+/-.002]
2.20+/-0.05 [.087+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
12.4
12.4
13.9
14.4
W1__FA_SETTING_1
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_2
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
B
W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
W1__FA_SETTING_4
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
1
2150275 -4
2150275 -5
1
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62,180
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
& 153.
& 242.
1
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
APPLICATOR APPLIES FLRY TYPE INSULATIONG. FOR DOUBLE WIRE
APPS. INSULATION RANGE IS 2 X 2.20mm MAX
A
-77 -27 -25 -22
-
-
1
-
1
-
1
1
1
1
2119782-1
2119640-1
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
PART NO
DESCRIPTION
ITEM
NO
251
250
1
1
-77 -27 -25 -22
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
- - - 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - 2 -
- - - 1
- - 1 -
- 4 4 4
- - REF -
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - - 2
- 1 1 1
- REF REF REF
- - - 1
- 1 1 1
- - - 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - - 1
- - REF -
- - 1 -
- 1 1 1
- 1 1 1
- 2 2 2
- 1 - 1
- 2 2 2
- 1 1 1
- 2 2 2
- 1 1 1
- 3 3 3
- 3 3 3
- 2 2 2
- 2 2 2
- 2 2 2
- 2 2 2
- 1 1 1
- - - 1
- - - 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 7 7 7
- 2 2 2
- 2 2 2
- 1 1 1
- 2 2 2
- 1 1 1
- 1 1 1
- 2 2 2
- 1 1 1
- 2 2 2
- 1 1 1
- 1 1 1
- 1 1 1
- - - -
- 1 1 1
1 1 1 1
- 1 1 1
- - - -
- 1 1 1
- 1 1 1
1 1 1 1
- 1 1 1
1 1 1 1
1
1
1
1
1
2
1
1
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
3
3
2
2
2
2
1
1
1
1
1
1
1
7
2
2
1
2
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2079988-1
1-22279-3
2119082-8
2079764-1
2119083-1
2168400-7
2063440-2
2119740-2
2079383-9
1901697-1
1752354-2
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2119655-6
2119651-1
2119092-2
3-23627-7
SEE NOTE 4
1633743-1
455888-4
2119956-2
2-18032-2
2119740-1
2168078-1
1901681-1
2168400-5
2119793-1
992763-5
2168400-4
2168083-3
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
18023-9
2079383-7
2119645-1
2119957-1
2119644-2
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-1
240825-4
2-22281-3
1752373-4
1901259-7
5-240641-2
1752360-1
240644-1
-
690482-4
4-1803000-2
690474-4
-
240641-3
238009-1
5-2119785-1
1-455888-2
1-456410-2
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
AIR FEED MODULE
TAG,IDENTIFICATION
SCR, BHSC, RoHS (M6 X 20)
FEED FINGER ASSEMBLY,EF
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
APPLICATOR BASIC ASSEMBLY, EF
RAM, ASIAN STYLE, END FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
SHCS, LOW HEAD, RoHS, M4 X 20
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
PLATE, STRIP HOLD DOWN
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SPACER
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
-
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
-
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
17JAN2014
17JAN2014
17JAN2014
NAME
PART NO
DWN
CHK
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
ITEM
NO
249
246
244
243
242
240
238
213
186
183
180
177
176
175
174
172
166
164
163
153
152
145
144
141
140
139
137
135
133
82
71
70
67
66
65
64
63
62
57
56
55
54
53
52
51
49
41
40
39
38
33
31
29
27
25
24
23
22
20
18
16
13
11
10
9
8
7
6
5
4
3
2
1
D
C
B
A
10
11
X.ZHAO
L.ZHANG
T.ELBIN
-
-
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150275
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:1
SHEET
3
OF
4
REV
-
A
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
251
40
6
62
66
-
SEE SHEET 1
-
-
-
141
REF
38
39
FEED TYPE
D
145
246
D
7
153
139
2
56
7
18.86
[ 0.742 ]
50
REF
6
2
242
243
2
1
7
16
PNEUMATIC
238
249
2
250
140
244
166
8
177
63
2
5
HOLDDOWN SET-UP
82
1
1
A
137
163
172
C
51
2
3
4
41
1
2
2
2
C
176
175
174
52
65
180
20
57
23
67
213
33
18
70
54
55
SERVO
LATCH PLATE
10
64
2
6
164
A
B
66
A
133
135
240
183
REF
SERVO FEEDER
NOT INCLUDED
B
4
CAM POSITION
30mm STROKE
152
29
33
27
8
1
141
144
31
13
9
1
11
1
186
53
33
25
22
24
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
X.ZHAO
L.ZHANG
T.ELBIN
-
-
17JAN2014
17JAN2014
17JAN2014
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150275
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:1
SHEET
4
OF
4
REV
-
A
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