8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
2119950-1
2161326-1
2119951-1
2161326-1
2119949-1
2119951-1
1338685-1
-
-
-
-
PART NUMBERS REQUIRED
8- 2266236 -5
5-18022-5
5-18022-5
1901094-3
2119653-1
1901094-3
2119653-1
2119641-1
-
-
-
-
-
-
2119641-1
2119799-1
-
-
-
-
2119799-1
-
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
14
A
66
1
A
B
ORIGINAL
RELEASED
ECR-17-010775
18MAR2014
02APR2014
25JUL2017
KS
YY
KH
-
UG
GB
2266236 -1
B
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2063440-1
2266236 -2
2266236 -5
D
B
B
B
B
B
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
1338685-1
8- 2266236 -4
8- 2266236 -5
8- 2266236 -4
5-18022-5
5-18022-5
-
-
-
-
-
1
1
-
1
-
-
-
-
-
-
REF
-
-
-
-
-
1
-
1
1
2
1
1
1
1
2
3
2
1
-
-
2
-
-
-
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
3
1
1
1
1
1
1
1
-
-
1
-
-
-
1
1
1
1
-
-
-
1
1
2
-
-
1
1
-
1
-
-
-
1
1
1
1
2
1
1
1
-
2
-
-
2
1
-
-
2
-
-
-
1
1
-
-
1
1
-
2
1
1
1
1
2
1
1
1
1
2
3
1
1
1
1
1
1
1
-
-
1
-
-
-
1
-
-
1
1
-
1
2
-
-
1
1
-
1
-
-
-
1
1
1
1
2
1
1
1
-
2
1
3
2
1
-
-
2
-
-
-
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
3
1
1
1
1
1
1
1
-
-
1
-
-
-
1
1
1
1
1
-
1
-
-
1
-
-
2
1
1
1
1
-
-
1
-
1
1
2
1
1
1
1
2
1
3
2
1
1
1
2
1
-
-
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
3
1
1
1
1
1
1
1
-
-
1
-
-
-
1
-
1
1
-
1
-
1
-
-
-
-
1
-
-
-
-
-
1
-
1
1
2
1
1
1
1
2
1
3
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
3
1
1
1
1
1
1
1
-
-
1
-
-
-
1
2168440-6 (QUANTITY 2)
4
2119950-1
-
-
-
-
2119949-1
1338685-1
1338685-1
-
-
-
-
2063440-1
-
-
-
-
2266236 -6
7- 2266236 -7
2266236 -7
SERVO
LATCH PLATE
12
NONE
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.29 mm [.090]
-
REF REF REF REF
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-10389
F
-
REF REF
-
-
-
-
-
-
-
-
-
REF REF
TERMINAL DATA:
TERMINAL NAME:
4.20-5.20 mm[.165-.205 IN]
WIRE STRIP LENGTH
SPLICE
TE TERMINAL
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
-
-
0-0 mm [.000-.000 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2088
-
14
n
-
-
6
TERMINALS APPLIED
TE TERMINAL
61769-1
-
-
-
-
-
-
-
TE TERMINAL
61769-2
TE TERMINAL
61769-3
TE TERMINAL
WIRE
SIZE
2550CMA
1300CMA
CRIMP HEIGHT
mm [INCH]
1.88+/-0.05[.074 +/-.002]
1.68+/-0.05[.066 +/-.002]
9
CRIMP HEIGHT
REFERENCE SETTING
5.5
7.6
-
-
-
-
-
-
-
6
-
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-2266236-4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2266236-4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-2266236-5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-2266236-6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 .
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
1
1
1
1
-
-
-
-
-
1
-
-
-
-
-
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 3.92.
10
11
-
-
-
-
-
1
-
1
-
-
1
1
-
-
-
1
-
1
-
-
1
-
1
1
1
1
-
1
-
-
1-690472-7
2119957-2
8-21084-0
2119640-1
2079988-1
STRIPPER
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
-
1
1-690472-7
-
1
2119957-2
-
1
8-21084-0_GATD
-
1
2119640-1
-
1
2079988_GATD
A
12
-77 -7
-6
-5
-2
-1
PART NO
DESCRIPTION
261
260
252
250
249
ITEM
NO
1
1
2119641-1
2119798-1
1-22279-3
2119758-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
2119944-1
2119955-1
693855-8
2168083-1
2168083-6
455888-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
1338685-1
2168400-1
18023-9
2119652-1
2119653-1
2-2119656-3
2119370-1
2079383-7
2119645-1
2119957-1
2119644-2
2119085-1
2119092-1
2079383-5
2161328-1
1320908-1
1901086-1
1-455888-0
22283-1
356835-1
240792-3
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
1803412-5
-
-
2119757-8
-
-
-
1803504-4
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
DEPRESSOR, SHEAR
-
-
-
CRIMPER, WIRE
-
1
2119641-1
-
1
2119798-1
-
1
1-22279-3_SIMP
-
1
2119758
-
1
7-18023-7
-
2
2168400-6
-
1
2119580-1
-
1
2063440-1
-
1
2119740-2
..
1
1901094-3
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
SIMP_1-22281-8
-
1
2119944-1
-
1
2119955-1
-
1
693855-8
-
2
2168083-1
-
1
2168083-6
-
1
455888-4
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
2
2-18032-5
-
1
2079383-4
-
1
5-18022-5
-
1
1338685-1
-
2
2168400-1
-
3
18023-9
-
1
2119652
-
1
2119653
-
1
2-2119656-3
-
1
2119370
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
2119644-2
-
1
2119085_PRE_REV_K
-
1
2119092-1
-
2
2079383-5
-
1
2161328
-
1
1320908-1
-
1
1901086-1
-
1
1-455888-0
-
2
SIMP_22283-1
-
1
356835-1
-
1
240792-3
-
1
1320928-2
-
1
980371-4
-
2
2168083-2
-
3
1-18028-2
-
1
2119533-1
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
454276-5
-
1
1803412-5
..
1
ITEM_7
..
1
ITEM_6
-
1
2119757-8
..
1
ITEM_4
..
1
ITEM_3
..
1
ITEM_2
-
1
1803504-4
-77 -7
DIMENSIONS:
-6
-5
-2
-1
DWN
CHK
PART NO
K. STAKEM
G. BAILEY
T. ELBIN
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
18MAR2014
18MAR2014
18MAR2014
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
248
247
246
245
241
240
239
238
213
198
172
166
164
163
137
136
135
133
121
117
113
96
95
93
82
71
67
66
63
62
61
60
59
56
54
49
48
47
46
44
41
40
39
38
37
35
33
32
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
13. FOR SETUP ONLY REFER TO TERMINAL CUSTOMER DRAWING FOR SPECIFIC
CRIMP HEIGHT FORMULA.
14
TERMINAL LUBRICATER IS RECOMMENDED.
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266236
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
B
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
6
6
37
62
40
38
39
260
247
246
2
A
239
59
56
D
2
2
2
44
245
PNEUMATIC
A
250
249
7 252
2
7
63
35
166
238
163
59
136
8
82
1
1
C
137
172
56
28
C
SERVO
LATCH PLATE
240
133
4
135
198
2
66
5
41
A
B
SERVO FEEDER
NOT INCLUDED
117 REF
33
24
30
164
11
67
213
10
A
20
19
261
20
21
B
95
96
29
25
21
9
12
241
13
11
1
11
29 REF
1
ITEM 30 LOCATED AT
FRONT HOLES
30 REF
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
20
113
14
27
61
26
23
121
93
46
32
8
1
60
54
10
1
47
48
248
FEED TRACK POSITION
GUIDE BEHIND WIRE BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
K. STAKEM
G. BAILEY
T. ELBIN
-
-
18MAR2014
18MAR2014
18MAR2014
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
MECHANICAL
POST FEED
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266236
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
B
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
2119951-1
2119950-1
1338685-1
-
-
-
PART NUMBERS REQUIRED
8- 2266236 -5
5-18022-5
5-18022-5
1901094-3
2119653-2
1901094-3
2119653-2
2119641-2
-
-
-
-
2119641-2
2119799-1
-
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
A
66
-
SEE SHEET 1
-
-
-
2- 2266236 -1
B
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2161326-1
2- 2266236 -2
2- 2266236 -5
D
B
B
B
B
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
PNEUMATIC
SERVO
LATCH PLATE
NONE
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
2161326-1
2119951-1
2119949-1
2119950-1
-
-
2119949-1
1338685-1
-
8- 2266236 -4
8- 2266236 -5
5-18022-5
5-18022-5
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
1
-
-
-
-
-
-
REF
-
1
-
1
1
2
-
1
1
1
-
-
-
-
1
-
1
1
2
1
1
1
1
2
1
3
2
-
-
-
-
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
3
1
1
1
1
1
1
1
-
-
1
-
-
-
1
1
-
-
1
1
2
-
-
1
1
-
1
-
1
-
1
1
2
-
1
1
1
-
-
1
1
1
1
-
-
1
-
-
2
1
1
1
1
1
1
2
-
1
1
1
1
1
-
-
1
-
1
1
2
1
1
1
1
2
1
3
2
1
1
1
-
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
3
1
1
1
1
1
1
1
-
-
1
-
-
-
1
-
-
1
1
-
1
-
-
-
-
1
-
1
-
1
1
2
1
1
1
1
-
-
-
-
1
-
1
1
2
1
1
1
1
2
1
3
2
1
1
2
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
3
1
1
1
1
1
1
1
-
-
1
-
-
-
1
1338685-1
1338685-1
-
-
8- 2266236 -4
-
2168400-6 (QUANTITY 2)
-
-
-
2- 2266236 -7
4
2119799-1
-
2063440-1
-
7- 2266236 -7
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.29 mm [.090]
-
SIZE
TYPE
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
13
REF REF REF
APPLICATOR INSTRUCTIONS
408-10389
F
-
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
4.20-5.20 mm[.165-.205 IN]
WIRE STRIP LENGTH
SPLICE
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
-
-
0-0 mm [.000-.000 IN]
REF
1
1
1
1
2
1
1
1
-
2
1
3
2
-
-
-
-
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
3
1
1
1
1
1
1
1
-
-
1
-
-
-
1
C
TERMINAL
APPLICATION
SPECIFICATION
114-2088
-
13
n
-
-
-
-
-
-
-
-
-
-
REF
TERMINALS APPLIED
TE TERMINAL
61769-1
TE TERMINAL
61769-2
TE TERMINAL
61769-3
TE TERMINAL
WIRE
SIZE
2550CMA
1300CMA
CRIMP HEIGHT
mm [INCH]
1.88+/-0.05[.074 +/-.002]
1.68+/-0.05[.066 +/-.002]
CRIMP HEIGHT
9
REFERENCE SETTING
5.5
7.6
6
-
-
-
-
-
-
-
-
1
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
B
2
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-2266236-4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2266236-4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-2266236-5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
& 152.
-
-
-
-
-
1
-
-
-
-
-
1
1
1
10
11
-
-
1
1
1
1
1
1
1
1
A
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12. FOR SETUP ONLY REFER TO TERMINAL CUSTOMER DRAWING FOR SPECIFIC
CRIMP HEIGHT FORMULA.
13
TERMINAL LUBRICATER IS RECOMMENDED.
1-690472-7
2119782-1
STRIPPER
FINE ADJUST HEAD ASM, PACIFIC STYLE
-
1
1-690472-7
-
1
2119782
-77 -27 -25 -22 -21
PART NO
DESCRIPTION
261
251
ITEM
NO
1
1
-
2119640-1
2079988-1
1-22279-3
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
2-2119656-4
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
2119944-1
2119955-1
693855-8
2168083-1
2168083-6
455888-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
1338685-1
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-2
2079383-5
2161328-1
1320908-1
1901086-1
1-455888-0
22283-1
356835-1
240792-3
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
1803412-5
-
-
2119757-8
-
-
-
1803504-4
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE PNT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
DEPRESSOR, SHEAR
-
-
-
CRIMPER, WIRE
-
1
2119640-1
-
1
2079988_GATD
-
1
1-22279-3_SIMP
-
1
7-18023-7
-
2
2168400-6
-
1
2119580-1
-
1
2063440-1
-
1
2119740-2
..
1
1901094-3
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
8-21084-1_GATD
-
1
2119641-2
-
1
2119798-2
-
1
2079383-8
-
2
2168400-5
-
1
2119653-2
-
1
2-2119656-4
-
1
2119650
-
1
2119092-2
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
SIMP_1-22281-8
-
1
2119944-1
-
1
2119955-1
-
1
693855-8
-
2
2168083-1
-
1
2168083-6
-
1
455888-4
-
1
2119956-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
2
2-18032-5
-
1
5-18022-5
-
1
1338685-1
-
3
18023-9
-
1
2119652
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
2119644-2
-
2
2079383-5
-
1
2161328
-
1
1320908-1
-
1
1901086-1
-
1
1-455888-0
-
2
SIMP_22283-1
-
1
356835-1
-
1
240792-3
-
1
1320928-2
-
1
980371-4
-
2
2168083-2
-
3
1-18028-2
-
1
2119533-1
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
454276-5
-
1
1803412-5
..
1
ITEM_7
..
1
ITEM_6
-
1
2119757-8
..
1
ITEM_4
..
1
ITEM_3
..
1
ITEM_2
-
1
1803504-4
-77 -27 -25 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
K. STAKEM
G. BAILEY
T. ELBIN
-
-
18MAR2014
18MAR2014
18MAR2014
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
250
249
246
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
121
117
113
96
95
93
82
71
67
66
63
62
61
59
56
49
48
41
40
39
38
33
32
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266236
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
B
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
6
251
62
40
A
38
239
39
152
145
2
246
140
2
D
59
56
7
2
7 139
PNEUMATIC
A
250
249
238
163
59
136
137
2
63
8
166
82
1
1
C
172
56
C
SERVO
LATCH PLATE
240
133
4
135
198
164
11
33
2
66
67
213
19
21
21
20
9
12
241
13
1
11
1
28
5
41
A
SERVO FEEDER
NOT INCLUDED
117 REF
261
20
24
30
95
A
10
B
B
96
29
25
ITEM 30 LOCATED AT
FRONT HOLES
30
29
REF
REF
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
151
48
113
13
27
61
26
23
121
93
141
32
8
1
144
143
10
1
20
11
FEED TRACK POSITION
GUIDE BEHIND WIRE BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
K. STAKEM
G. BAILEY
T. ELBIN
-
-
18MAR2014
18MAR2014
18MAR2014
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266236
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
B
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