8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-2
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
2119951-1
2119950-1
2119792-2
1901697-1
2063961-1
-
-
-
PART NUMBERS REQUIRED
8- 2150334 -5
5-18022-5
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2168400-7
2063440-1
-
(QUANTITY 2)
6
A
66
A
A1
RELEASE
ECR-16-014356
15MAY2013
11OCT2016
XZ
YY
LZ
JDG
2150334 -1
2150334 -2
2150334 -5
D
A
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2161326-1
A
A
A
A
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
2119949-1
2119951-1
2119949-1
-
8- 2150334 -4
8- 2150334 -5
5-18022-5
-
-
-
-
-
2161326-1
1901697-1
2063961-1
2119792-2
-
-
-
-
2119653-1
8- 2150334 -4
4
2119950-1
-
-
2119653-1
2119641-1
-
-
-
-
2168400-7
-
-
(QUANTITY 2)
2063440-1
-
-
-
-
6
-
2150334 -6
7- 2150334 -7
2150334 -7
SERVO
LATCH PLATE
12
NONE
-
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.29 mm [.090]
3.30 mm [.130]
SIZE
TYPE
APPL INSTRUCTIONS
408-10390
F
F
TERMINAL DATA:
TERMINAL NAME:
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
.250 SERIES FASTIN-FASTON RECEPTACLE
n
TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
4.80-5.60 mm [.189-.220 IN]
INSULATION DIAMETER RANGE
1.73-3.30 mm [.068-.130 IN]
13
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
.250 SERIES FASTIN-FASTON RECEPTACLE
n
TE CRIMP SPECIFICATION
4.80-5.60 mm [.189-.220 IN]
14
INSULATION DIAMETER RANGE
1.73-3.30 mm [.068-.130 IN]
114-3118
-
-
-
-
-
-
13
6
C
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
160526-4
5-160526-9
C1__DWG_PN_1_0
TERMINALS APPLIED
TE TERMINAL
5-160526-6
6-160526-0
C1__DWG_PN_2_0
TE TERMINAL
5-160526-7
6-160526-1
C1__DWG_PN_3_0
TE TERMINAL
5-160526-8
6-160526-2
C1__DWG_PN_4_0
C1__DWG_PN_1_1
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_4_1
TE TERMINAL
6-160526-1
C2__DWG_PN_1_0
TE TERMINAL
C2__DWG_PN_2_0
TE TERMINAL
C2__DWG_PN_3_0
TE TERMINAL
C2__DWG_PN_4_0
C2__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
WIRE
SIZE
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
0.35+0.5mm
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
1.36+/-0.05 [.054+/-.002]
CRIMP HEIGHT
9
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
5
W2__FA_SETTING_1
16 AWG OR 1.50mm2
18 AWG OR 0.75mm2
20 AWG OR 0.50mm2
1.00mm2
W1__DWG_WGAUGE_1
1.50+/-0.05 [.059+/-.002]
1.45+/-0.05 [.057+/-.002]
1.40+/-0.05 [.055+/-.002]
1.35+/-0.05 [.053+/-.002]
3.8
4.2
4.8
5.1
W1__FA_SETTING_1
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_2
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
W1__FA_SETTING_4
1
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
14
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
B
2
7
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150334
2150334
2150334
2150334
-4
-4
-5
-6
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 & 180.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
THE
ITEM
ITEM
FEED
RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
APPLICATION.
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM SIMILARLY TO
WILL
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE
CONNECTIVITY APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES
OF MERCHANTABILITY OR
AS
FITNESS FOR PARTICULAR PURPOSE.
SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
SPECIFIC
REQUIREMENT.
THIS
A TE
ACCORDING TO
1
1
1
1
7
8
9
7
10
A
11
-77 -7 -6 -5 -2 -1
-
-
-
-
-
-
-
-
-
1
-
-
-
1
1
-
1
-
-
-
-
-
-
1
-
1
-
-
-
1
1
-
-
1
1
1
1
1
1
-
-
1
-
-
-
1
1
-
1
1
1
1
1
1
1
1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119759-1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
PART NO
DESCRIPTION
260
252
250
249
248
247
246
245
1
1
ITEM
NO
-77 -7 -6 -5 -2 -1
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- - 2 2 - -
- - - - - 1
- - - - 1 -
- - 1 1 - -
- - REF REF - -
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- - - - 2 -
- 1 1 1 1 1
- REF REF REF REF REF
- - - - 1 -
- - - - 1 -
- - REF REF - -
- - 1 1 - -
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 1 - - 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 1 - 1 1 1
- 3 - 3 3 3
- 1 1 1 1 1
- - - - - 1
- - - - - 1
- 4 4 4 4 4
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- 1 1 1 1 1
- - - - 1 -
- - - - 1 2
- - - - - 1
- - - - - 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 8 8 8 8 8
- 2 2 2 2 2
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 4 4 4 4 4
- 1 1 1 1 1
- 1 1 1 1 1
- - - - - -
- 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
- - - - - -
- 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
3
1
1
1
4
2
2
2
2
1
1
3
1
1
1
1
1
1
1
1
1
1
8
2
2
1
2
1
2
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
2119082-9
2079764-1
2119083-1
2168400-7
2119580-1
2063440-1
2119740-2
1901697-1
1-1752354-2
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
455888-4
2119791-9
2119956-2
2-18032-2
2119943-1
2119740-1
2168078-1
1901681-1
2119793-1
992763-5
2079383-4
5-18022-5
2063961-1
2168400-4
2168083-3
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
18023-9
2119652-1
2119653-1
2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-3
2-22281-3
1752373-4
1901259-4
1-2079383-1
1752360-1
240833-2
-
690482-3
1333217-3
1-2217206-3
-
6-240641-5
238009-1
1-1803017-6
455888-4
1-456406-2
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM,AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SCR, BHSC, RoHS (M6 X 12)
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
-
PLATE, FRONT SHEAR
ANVIL, EF .090
BLADE, SLUG
-
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
DWN
CHK
X.ZHAO
T.ELBIN
L.ZHANG
-
-
12APR2013
12APR2013
12APR2013
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
244
243
242
240
239
238
213
183
180
177
176
175
174
172
166
164
163
137
135
133
82
73
71
70
69
67
66
65
63
62
60
59
58
57
56
55
54
53
52
51
49
48
47
46
44
41
40
39
38
37
35
33
31
29
27
25
24
22
20
18
17
13
11
10
9
8
7
6
5
4
3
2
1
D
C
B
ITEM
NO
A
12
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
TERMINAL INS. RANGE IS 2.30-3.30mm.BUT APPLICATION FOUND
TO BE SUITABLE ON A RANGE OF 1.73-3.30mm. THIS INCREASE
IN INS. RANGE IS AS APPROVED BY TE PRODUCT ENGINEERING.
7
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
mm
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150334
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:1
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
A1
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
6
37
40
44
245
REF
6
62
FEED TYPE
247
246
245
44
38
D
39
260
7
7
15.38
180
REF
6
2
242
243
252
35
MECHANICAL
2
2
2
2
1
7
59
58
56
D
A
239
244
166
8
5
177
HOLDDOWN SET-UP
63
82
69
1
1
PNEUMATIC
C
238
2
2
2
176
175
174
52
65
180
10
2
20
57
33
70
54
55
2
250
249
C
73
2
3
1
4
41
A
137
163
172
51
6
164
A
67
213
66
18
B
SERVO
LATCH PLATE
B
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
29
47
48
248
33
27
8
1
46
60
31
13
9
1
11
1
17
53
33
25
22
24
A
133
135
240
183
REF
SERVO FEEDER
NOT INCLUDED
4
49
A
49
49
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
X.ZHAO
T.ELBIN
L.ZHANG
-
-
12APR2013
12APR2013
12APR2013
NAME
TE Connectivity
Harrisburg, PA 17105-3608
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
40mm STROKE
MECHANICAL
PRE FEED
11
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150334
SCALE
RESTRICTED TO
00779
1:1
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
A1
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-2
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
2119951-1
2119950-1
2119792-2
1901697-1
2063961-1
1901697-1
2063961-1
2119792-2
-
-
-
-
-
PART NUMBERS REQUIRED
8- 2150334 -5
8- 2150334 -4
8- 2150334 -5
8- 2150334 -4
5-18022-5
-
-
5-18022-5
2119641-2
-
-
-
-
-
-
-
-
-
2168400-7
2063440-1
-
-
-
(QUANTITY 2)
A
66
-
SEE SHEET 1
-
-
-
2- 2150334 -1
A
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2161326-1
2119951-1
2161326-1
6
2- 2150334 -2
2- 2150334 -5
D
A
A
A
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
PNEUMATIC
SERVO
LATCH PLATE
NONE
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
2119949-1
2119653-2
-
2168400-7
(QUANTITY 2)
2119949-1
2119950-1
-
-
2119653-2
2119641-2
-
-
-
-
-
2- 2150334 -7
4
7- 2150334 -7
-
-
2063440-1
-
-
-
6
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.29 mm [.090]
3.30 mm [.130]
SIZE
TYPE
APPL INSTRUCTIONS
408-10390
F
F
7
TERMINAL DATA:
TERMINAL NAME:
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
.250 SERIES FASTIN-FASTON RECEPTACLE
n
TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
4.80-5.60 mm [.189-.220 IN]
INSULATION DIAMETER RANGE
1.73-3.30 mm [.068-.130 IN]
12
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
.250 SERIES FASTIN-FASTON RECEPTACLE
n
TE TERMINAL
TE CRIMP SPECIFICATION
7
4.80-5.60 mm [.189-.220 IN]
INSULATION DIAMETER RANGE
1.73-3.30 mm [.068-.130 IN]
12
114-3118
-
-
-
-
-
-
-
C
-
-
-
TERMINALS APPLIED
TE TERMINAL
160526-4
5-160526-9
C1__DWG_PN_1_0
TERMINALS APPLIED
TE TERMINAL
5-160526-6
6-160526-0
C1__DWG_PN_2_0
TE TERMINAL
5-160526-7
6-160526-1
C1__DWG_PN_3_0
TE TERMINAL
5-160526-8
6-160526-2
C1__DWG_PN_4_0
C1__DWG_PN_1_1
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_4_1
TE TERMINAL
6-160526-1
C2__DWG_PN_1_0
TE TERMINAL
C2__DWG_PN_2_0
TE TERMINAL
C2__DWG_PN_3_0
TE TERMINAL
C2__DWG_PN_4_0
C2__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
6
WIRE
SIZE
16 AWG OR 1.50mm2
18 AWG OR 0.75mm2
20 AWG OR 0.50mm2
1.00mm2
W1__DWG_WGAUGE_1
1.50+/-0.05 [.059+/-.002]
1.45+/-0.05 [.057+/-.002]
1.40+/-0.05 [.055+/-.002]
1.35+/-0.05 [.053+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
WIRE
SIZE
W1__FA_SETTING_2
3.8
4.2
4.8
5.1
0.35+0.5mm
W2__DWG_WGAUGE_1
1.36+/-0.05 [.054+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
9
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
5
W2__FA_SETTING_1
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_3
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_4
W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
B
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
13
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
REQUIREMENT.
THIS
A TE
ACCORDING TO
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2150334 -4
2150334 -4
2150334 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
APPLICATION.
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM SIMILARLY TO
WILL
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE
CONNECTIVITY APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES
OF MERCHANTABILITY OR
AS
FITNESS FOR PARTICULAR PURPOSE.
SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
SPECIFIC
1
1
A
10
-77 -27 -25 -22 -21
-
-
-
-
-
-
1
-
-
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
PART NO
DESCRIPTION
11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12
TERMINAL INS. RANGE IS 2.30-3.30mm.BUT APPLICATION FOUND
TO BE SUITABLE ON A RANGE OF 1.73-3.30mm. THIS INCREASE
IN INS. RANGE IS AS APPROVED BY TE PRODUCT ENGINEERING.
ITEM
NO
251
250
249
246
244
243
1
1
1
1
-77 -27 -25 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
- 1 1 1 1
- - 2 - -
- - - - 1
- - - 1 -
- - 1 - -
- 4 4 4 4
- - REF - -
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 2 -
- 1 1 1 1
- REF REF REF REF
- - - 1 -
- 1 1 1 1
- - - 1 -
- 1 1 1 1
- 1 1 1 1
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 1 -
- - REF - -
- - 1 - -
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 - 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 3 3 3 3
- - - - 1
- - - - 1
- 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- - - 1 -
- - - 1 2
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 8 8 8 8
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- - - - -
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- - - - -
- 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
1 1 1 1 1
1
2
1
1
1
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
3
1
1
4
2
2
2
2
1
1
3
1
1
1
1
1
8
2
2
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2119083-1
2168400-7
2119580-1
2063440-1
2119740-2
2079383-9
1901697-1
1-1752354-2
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2119653-2
2119655-6
2119651-1
2119092-2
3-23627-7
SEE NOTE 4
1633743-1
455888-4
2119791-9
2119956-2
2-18032-2
2119943-1
2119740-1
2168078-1
1901681-1
2119793-1
992763-5
5-18022-5
2063961-1
2168400-4
2168083-3
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-3
2-22281-3
1752373-4
1901259-4
1752360-1
240833-2
-
690482-3
1333217-3
1-2217206-3
-
6-240641-5
238009-1
1-1803017-6
455888-4
1-456406-2
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SCR, BHSC, RoHS (M6 X 20)
FEED FINGER ASSEMBLY,EF
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM, ASIAN STYLE, END FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
-
PLATE, FRONT SHEAR
ANVIL, EF .090
BLADE, SLUG
-
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
12APR2013
12APR2013
12APR2013
NAME
PART NO
DWN
CHK
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
ITEM
NO
242
240
239
238
213
186
183
180
177
176
175
174
172
166
164
163
153
152
145
144
142
141
140
139
137
135
133
82
73
71
70
69
67
66
65
63
62
59
58
57
56
55
54
53
52
51
49
48
41
40
39
38
33
31
29
27
25
24
22
20
18
13
11
10
9
8
7
6
5
4
3
2
1
D
C
B
A
X.ZHAO
T.ELBIN
L.ZHANG
-
-
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150334
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:1
SHEET
3
OF
4
REV
-
A1
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
251
40
6
62
66
-
SEE SHEET 1
-
-
-
141
REF
38
39
FEED TYPE
145
246
D
MECHANICAL
2
2
1
2
7
56
D
7
153
139
7
15.38
180 REF
242
244
243
6
2
140
59
A
239
166
8
5
177
58
HOLDDOWN SET-UP
63
PNEUMATIC
C
238
176
175
174
52
65
180
20
2
57
33
67
213
66
18
70
54
55
249
2
250
82
1
1
C
73
2
3
4
41
1
69
2
2
2
A
137
163
172
10
51
6
164
A
B
SERVO
LATCH PLATE
B
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
A
29
33
27
8
141
144
31
13
9
11
186
53
33
25
22
24
133
135
240
183
REF
SERVO FEEDER
NOT INCLUDED
142
152
48
1
1
1
4
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
MECHANICAL
POST FEED
49
49
MECHANICAL
PRE FEED
11
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
X.ZHAO
T.ELBIN
L.ZHANG
-
-
12APR2013
12APR2013
12APR2013
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150334
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:1
SHEET
4
OF
4
REV
-
A1
Microchip MCU
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