8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC FEED
-
-
-
-
2119951-1
2161326-1
2119950-1
-
-
-
-
-
-
-
1338685-1
-
-
-
-
-
PART NUMBERS REQUIRED
8- 2151146 -5
8- 2151146 -4
5-18022-5
-
-
-
-
1901094-3
-
-
-
-
-
-
2119799-1
-
-
-
-
-
2168400-6
-
-
-
-
-
(QUANTITY 2)
A
66
A
B
C
D
RELEASED
ECR-13-006124
ECR-15-014902
ECR-17-003848
18FEB2013
10APR2013
12OCT2015
17MAR2017
LG
XZ
JH
TB
-
2
21045-3
GB
TE
GB
CT
2151146 -2
2151146 -5
2151146 -6
7- 2151146 -7
2151146 -7
D
D
D
D
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
-
-
-
-
-
-
-
-
-
-
-
-
-
-
REF
-
-
-
-
-
1
1
-
1
1
2
2
2
1
1
1
1
1
1
1
2
1
3
1
-
1
-
2
2
1
1
1
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
2
1
1
2
1
1
1
1
1
1
-
-
1
1
1
1
1
1
-
1
-
-
-
1
1
1
1
1
2
2
2
1
1
1
1
1
1
-
2
-
-
1
-
1
-
2
2
1
1
1
-
1
1
-
-
1
1
-
1
2
1
1
1
1
1
2
1
1
1
1
2
1
1
2
1
1
1
1
1
1
-
-
1
1
1
1
1
-
-
1
-
-
-
1
1
1
1
1
2
2
2
1
1
1
1
1
1
-
2
1
3
1
-
1
-
2
2
1
1
1
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
2
1
1
2
1
1
1
1
1
1
-
-
1
1
1
1
1
2
1
1
1
1
-
-
1
1
-
1
1
2
2
2
1
1
1
1
1
1
1
2
1
3
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
2
1
1
2
1
1
1
1
1
1
-
-
1
1
1
1
1
4
2119641-1
-
-
2063440-2
-
REF REF REF
SERVO
LATCH PLATE
12
NONE
-
-
D
-
-
-
-
-
-
-
-
REF REF
REF REF
CRIMP
WIRE
INSUL
APPLICATOR DATA
4.57 mm [.180]
-
SIZE
TYPE
-
-
-
-
-
-
-
-
10.92 mm [.430]
APPLICATOR INSTRUCTIONS
408-10389
F
O
TERMINAL DATA:
TERMINAL NAME:
10.10-10.90 mm [.398-.429 IN]
WIRE STRIP LENGTH
MAXI-POWER TIMER CONTACT
n
13
TE TERMINAL
TE CRIMP SPECIFICATION
6
-
-
-
-
-
-
14
INSULATION DIAMETER RANGE
-
-
-
13
CABLE DIAMETER
C
TERMINAL
APPLICATION
SPECIFICATION
114-18075
-
10
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
962936-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TE TERMINAL
2-962936-1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
1355437-1
C1__DWG_PN_3_0
TE SEAL
15
C1__DWG_PN_4_0
C1__DWG_PN_3_1
WIRE
SIZE
6.00mm2
4.00mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
3.08+/-0.05 [.121+/-.002]
2.74+/-0.05 [.108+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
-
2.3
5.9
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_2
6
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
2151146 -4
2151146 -5
2151146 -6
7
B
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
APPLICATOR DOES NOT CUT CARRIER STRIP.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
CUT TO LENGTH AT ASSEMBLY.
RELOCATE ITEM 19 TO BACK OF APPLICATOR.
3.23 .
6
-
-
7
2
-
1
-
-
-
1
1
-
1
1
1
-
-
-
-
2
1
-
-
-
-
-
1
1
1
1
2
-
1
1
-
2
-
1
-
-
-
1
1
-
1
1
1
2
-
1
1
2
-
1
1
1
1
1
1
-
1
1
1
-
1
-
-
7
8
9
-
-
-
-
-
-
-
-
-
-
-
-
-
-
10
11
12
13
2168400-4
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2161314-1
2119082-9
2079764-1
2119083-1
2168400-6
2063440-2
2119740-2
1901094-3
SHCS, LOW HEAD, RoHS, M4 X 8
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, STEPPED, ATLANTIC, SF, NON-ADJ
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
-
2
2168400-4
-
1
2119957-2
-
1
8-21084-0_GATD
-
1
2119640-1
-
1
2079988_GATD
-
1
2119641-1
-
1
2119798-1
-
1
1-22279-3_SIMP
-
1
2161314
-
1
2119082-9
-
1
2079764
-
1
2119083
-
2
2168400-6
-
1
2063440-2
-
1
2119740-2
..
1
1901094-3
A
14
-77 -7
-6
-5
-2
PART NO
DESCRIPTION
272
260
252
250
249
248
247
246
245
244
243
242
240
238
213
198
ITEM
NO
16
-
-
-
-
-
-
1
1
-
-
1
-
-
-
-
1
1
1
1
-
1
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-455888-4
1-18028-2
2119944-1
1-22281-8
980371-4
2-18032-5
2168083-1
2168083-1
455888-3
2-455888-8
2119791-9
2119956-1
1803075-1
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1-2168083-3
1-1338683-1
2168400-1
2168083-3
5018030-1
1-811242-0
690753-2
18023-9
2-2119656-6
2161311-1
1-2079383-5
2119645-1
2119957-1
2119644-2
2119085-1
2119092-1
1-1752356-2
1-2079383-3
2161328-1
2168083-6
1-1320908-8
1901086-9
1-455888-0
22283-1
356835-1
240792-1
2-1320928-2
2168083-2
1-18028-2
1803013-1
2-690438-2
2079383-4
1633782-2
4-22280-7
1-356885-3
2119805-7
1-318059-6
1633930-3
-
-
1803080-4
5-238011-4
1-1633965-7
1-455888-2
3-1752057-5
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPRING, COMPRESSION
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SET, FLT POINT M5 X 20.0
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M3 X 8.0
SPACER, CRIMPER
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
EXTENSION PLATE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, SKT HD CAP, RoHS, M3 X 16
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 25)
HEX HEAD, FLANGED, M5 x 8mm LONG
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FRONT STRIP GUIDE
SCR, BHSC, RoHS (M4 X 8)
FENCE
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM, STEPPED
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
1-455888-4
-
1
1-18028-2
-
1
2119944-1
-
1
SIMP_1-22281-8
-
1
980371-4
-
2
2-18032-5
-
2
2168083-1
-
2
2168083-1
-
1
455888-3
-
1
2-455888-8
-
1
2119791-9
-
1
2119956-1
-
1
1803075-1
-
1
2119943-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
1
2079383-4
-
1
5-18022-5
-
1
1-2168083-3
-
1
1-1338683-1
-
2
2168400-1
-
2
2168083-3
-
1
5018030-1
-
1
1-811242-0_OLD
-
1
690753-2
-
1
18023-9
-
1
2-2119656-6_MOD
-
1
2161311
-
1
1-2079383-5
-
1
2119645
-
1
2119957-1
-
1
2119644-2
-
1
2119085_PRE_REV_K
-
1
2119092-1
-
1
1-1752356-2
-
2
1-2079383-3
-
1
2161328
-
1
2168083-6
-
1
1-1320908-8
-
1
1901086-9
-
1
1-455888-0
-
2
SIMP_22283-1
-
1
356835-1
-
1
240792-1
-
1
2-1320928-2
-
1
2168083-2
-
2
1-18028-2
-
1
1803013-1
-
1
2-690438-2
-
2
2079383-4
-
1
1633782-2
-
1
SIMP_4-22280-7
-
1
1-356885-3
-
1
2119805-7
-
1
1-318059-6
-
1
1633930-3
..
1
ITEM_7
..
1
ITEM_6
-
1
1803080-4
-
1
5-238011-4
-
1
1-1633965-7
-
1
1-455888-2
-
1
3-1752057-5
-77 -7
DIMENSIONS:
-6
-5
-2
DWN
CHK
PART NO
C.CHEN
S.XI
I.CRUZ
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
13JUL2011
13JUL2011
13JUL2011
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
172
166
164
163
137
136
135
133
120
119
117
101
100
99
95
85
83
82
72
71
70
69
67
66
63
62
60
59
57
56
54
53
52
51
50
49
46
44
41
40
39
38
37
35
34
33
32
31
30
29
28
27
26
25
24
21
20
19
18
15
14
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
15
16
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151146
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
D
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
6
6
37
62
40
D
5
247
246
2
REF
FEED TYPE
PNEUMATIC
A
250
249
2
63
7
38
39
260
7 252
35
166
238
163
59
20
136
53
8
D
2
2
6.2 REF
44
245
244
243
242
83
82
1
57 REF
2
SHEAR DEPRESSOR DETAIL
15
50
2
6
8
REF
13.5
0.5
1
2
34 REF
72
69
C
137
172
52
51
120
C
3
TERMINAL SUPPORT LOCATION
1
4
28
SERVO
LATCH PLATE
240
133
4
56
5
41
135
198
11
2
66
A
B
SERVO FEEDER
NOT INCLUDED
117 REF
33
24
30
15
70
14
95
18
29
164
67
213
57
14
A
10
21
20
19
16
9
12
1
29 REF
ITEM 30 LOCATED AT
REAR HOLES
30 REF
B
CAM POSITION
30mm STROKE
248
85
25
11
119
27
99
26
100
101
31
32
34
54
8
1
60
272
10
1
18.4
0.5
FEED TRACK POSITION
GUIDE BY WIRE BARREL
14 REF
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
C.CHEN
S.XI
I.CRUZ
-
-
13JUL2011
13JUL2011
13JUL2011
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151146
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
D
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
-
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
-
-
1338685-1
-
-
-
8- 2151146 -5
8- 2151146 -4
-
5-18022-5
-
-
PART NUMBERS REQUIRED
-
1901094-3
-
-
2119641-2
-
-
-
-
-
-
2119799-1
-
-
2168400-6
-
(QUANTITY 2)
-
-
2063440-2
-
-
7
7
A
66
-
SEE SHEET 1
-
-
-
2- 2151146 -2
D
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
-
-
-
-
-
-
-
-
-
-
-
-
-
REF
-
1
-
1
1
2
1
1
1
-
-
-
-
1
1
-
1
1
2
2
2
1
1
1
1
1
1
2
1
3
-
1
-
2
1
1
1
-
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
2
1
1
2
1
1
1
1
1
1
-
-
1
1
1
1
1
1
REF REF
-
1
-
1
1
2
1
1
1
-
REF
1
1
REF
1
1
2
2
2
1
1
1
1
1
1
-
2
1
3
-
1
-
2
1
1
1
-
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
2
1
1
2
1
1
1
1
1
1
-
-
1
1
1
1
1
1
-
1
1
1
1
1
2
1
1
1
1
1
-
-
1
1
-
1
1
2
2
2
1
1
1
1
1
1
1
2
1
3
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
2
1
1
2
1
1
1
1
1
1
-
-
1
1
1
1
1
2- 2151146 -5
2- 2151146 -7
7- 2151146 -7
D
D
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
SERVO
LATCH PLATE
NONE
-
-
4
PNEUMATIC FEED
-
-
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
4.57 mm [.180]
SIZE
TYPE
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
12
CABLE DIAMETER
10.92 mm [.430]
APPLICATOR INSTRUCTIONS
408-10389
F
O
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
10.10-10.90 mm [.398-.429 IN]
WIRE STRIP LENGTH
MAXI-POWER TIMER CONTACT
n
12
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
-
-
-
-
-
C
TERMINAL
APPLICATION
SPECIFICATION
114-18075
-
10
TERMINALS APPLIED
TE TERMINAL
962936-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
-
6
13
14
TE TERMINAL
2-962936-1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
1355437-1
TE SEAL
C1__DWG_PN_3_0
TE SEAL
C1__DWG_PN_4_0
-
-
-
-
-
-
-
-
-
-
-
-
-
C1__DWG_PN_3_1
WIRE
SIZE
6.00mm2
4.00mm2
W1__DWG_WGAUGE_1
3.08+/-0.05 [.121+/-.002]
2.74+/-0.05 [.108+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
2.3
5.9
W1__FA_SETTING_2
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
B
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
2151146 -4
2151146 -5
-
-
-
-
-
-
-
-
-
-
-
-
-
15
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
APPLICATOR DOES NOT CUT CARRIER STRIP.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
CUT TO LENGTH AT ASSEMBLY.
RELOCATE ITEM 19 TO BACK OF APPLICATOR.
6
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2
1
-
-
1
1
1
1
-
-
-
-
-
1
2
1
-
-
1
1
1
1
2
-
1
1
-
1
2
1
1
1
1
1
1
1
-
1
-
-
2
1
10
11
12
13
A
14
15
2168400-8
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
2168400-6
2063440-2
2119740-2
1901094-3
21045-3
994969-1
SHCS, LOW HEAD, RoHS, M4 X 16
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
-
2
2168400-8
-
1
2119782
-
1
2119640-1
-
1
2079988_GATD
-
1
1-22279-3_SIMP
-
1
2119082-9
-
1
2079764
-
1
2119083
-
2
2168400-6
-
1
2063440-2
-
1
2119740-2
..
1
1901094-3
-
2
21045-3
-
1
994969-1_GATD
-77 -27 -25 -22
PART NO
DESCRIPTION
273
251
250
249
246
244
243
242
240
238
213
198
172
166
ITEM
NO
1
1
1
-
-
1
-
-
-
-
1
1
1
-
1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2-2119656-7
2161312-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-455888-4
1-18028-2
2119944-1
1-22281-8
980371-4
2-18032-5
2168083-1
2168083-1
455888-3
2-455888-8
2119791-9
2119956-1
1803075-1
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1-2168083-3
1-1338683-1
2168083-3
5018030-1
1-811242-0
690753-2
18023-9
1-2079383-5
2119645-1
2119957-1
2119644-2
1-1752356-2
1-2079383-3
2161328-1
2168083-6
1-1320908-8
1901086-9
1-455888-0
22283-1
356835-1
240792-1
2-1320928-2
2168083-2
1-18028-2
1803013-1
2-690438-2
2079383-4
1633782-2
4-22280-7
1-356885-3
2119805-7
1-318059-6
1633930-3
-
-
1803080-4
5-238011-4
1-1633965-7
1-455888-2
3-1752057-5
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPRING, COMPRESSION
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SET, FLT POINT M5 X 20.0
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M3 X 8.0
SPACER, CRIMPER
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
EXTENSION PLATE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
SCR, SKT HD CAP, RoHS, M3 X 16
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 25)
HEX HEAD, FLANGED, M5 x 8mm LONG
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FRONT STRIP GUIDE
SCR, BHSC, RoHS (M4 X 8)
FENCE
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM, STEPPED
-
1
COUNTER_994970
-
1
240638
-
1
8-21084-1_GATD
-
1
2119641-2
-
1
2119798-2
-
1
2079383-8
-
2
2168400-5
-
1
2-2119656-7_MOD
-
1
2161312
-
1
2119092-2
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
1-455888-4
-
1
1-18028-2
-
1
2119944-1
-
1
SIMP_1-22281-8
-
1
980371-4
-
2
2-18032-5
-
2
2168083-1
-
2
2168083-1
-
1
455888-3
-
1
2-455888-8
-
1
2119791-9
-
1
2119956-1
-
1
1803075-1
-
1
2119943-1
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
1
5-18022-5
-
1
1-2168083-3
-
1
1-1338683-1
-
2
2168083-3
-
1
5018030-1
-
1
1-811242-0_OLD
-
1
690753-2
-
2
18023-9
-
1
1-2079383-5
-
1
2119645
-
1
2119957-1
-
1
2119644-2
-
1
1-1752356-2
-
2
1-2079383-3
-
1
2161328
-
1
2168083-6
-
1
1-1320908-8
-
1
1901086-9
-
1
1-455888-0
-
2
SIMP_22283-1
-
1
356835-1
-
1
240792-1
-
1
2-1320928-2
-
1
2168083-2
-
2
1-18028-2
-
1
1803013-1
-
1
2-690438-2
-
2
2079383-4
-
1
1633782-2
-
1
SIMP_4-22280-7
-
1
1-356885-3
-
1
2119805-7
-
1
1-318059-6
-
1
1633930-3
..
1
ITEM_7
..
1
ITEM_6
-
1
1803080-4
-
1
5-238011-4
-
1
1-1633965-7
-
1
1-455888-2
-
1
3-1752057-5
-77 -27 -25 -22
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
C.CHEN
S.XI
I.CRUZ
-
-
13JUL2011
13JUL2011
13JUL2011
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
164
163
152
151
145
144
143
141
140
139
137
136
135
133
120
119
117
101
100
99
95
85
83
82
72
71
70
69
67
66
63
62
59
57
56
53
52
51
50
49
41
40
39
38
34
33
32
31
30
29
28
27
26
25
24
21
20
19
18
15
14
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151146
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
D
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
251
6
62
40
38
145
2
5
REF
D
39
152
246
2
6.2 REF
D
140
FEED TYPE
PNEUMATIC
A
250
249
238
163
59
20
136
2
14
53
50
7
2
57
REF
7 139
244
243
166
SHEAR DEPRESSOR DETAIL
8
242
2
6
13.5
8
REF
34
REF
0.5
63
83
82
1
1
2
72
69
TERMINAL SUPPORT LOCATION
C
137
172
52
51
120
C
3
1
SERVO
LATCH PLATE
240
133
4
56
4
28
5
41
135
198
164
33
24
30
11
2
66
67
213
A
SERVO FEEDER
NOT INCLUDED
117 REF
15
70
14
95
18
29
A
10
57
13
21
20
19
15
9
12
1
B
B
ITEM 30 LOCATED AT
REAR HOLES
30
29
REF
REF
CAM POSITION
30mm STROKE
151
85
25
27
99
26
100
101
31
32
34
143
8
1
144
273
10
1
119
11
18.4
0.5
FEED TRACK POSITION
GUIDE BY WIRE BARREL
14
REF
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
C.CHEN
S.XI
I.CRUZ
-
-
13JUL2011
13JUL2011
13JUL2011
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151146
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
D
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