Reel Smart™ CA-800EZ Applicator Crimp Die Selection Guide
Crimp Die Wire
Part
Range
Number (AWG)
22-18
CD-800-1
22-16
Reel Smart Part Number
Prefix
PV, PN, PNF, DV-MB, DNF-M
DV-B
BSN
BSP
PV, PN, PNF, DV-MB, DNF-M
DV-B
BSN
BSP
PV, PN, PNF, DV, DNF-M
DV-M
DV-C
PV12, PN12
DNF-FIB, DNF-FIM,
DNF-FIMB, DNF-LPB
DNF-FIB, DNF-FIM,
DNF-FIMB, DNF-LPB
DNF-FIBX
DNF-110FIB, DNF-111FIB,
DNF-112FIB
DNF-FIBX, DNF-FIMX,
DNF-LPBX
DNF-FIMX
DNFR-FIB
DPF-FIB, DPF-FIM,
DPF-FIMB, DPF-LPB
DPF-FIM, DPF-FIMB,
DPF-FIB, DPF-LPB
DPF-110FIB, DPF-111FIB
DNF-FIB, DPF-FIB
DNG-FL
DNG-FL
DNG-FB
DNG-FB
BSN
DNF-FIMB
Initial Crimp Shut
CA-800 Height (in.
Setting
+.004)
E5
C5
E5
E3
E5
B5
E5
E3
E5
C5
E5
E5
E5
E5
F5
E5
F5
E5
E5
F5
G5
E5
E5
C3
F7
E5
E5
E5
E5
0.120
0.110
0.120
0.120
0.132
0.120
0.132
0.132
0.175
0.167
0.175
0.175
0.102
0.108
0.102
0.088
0.108
0.104
0.071
0.106
0.116
0.088
0.127
0.095
0.109
0.090
0.106
0.172
0.175
Spare Part Number
Solder Slug
Dia. (in.)
Upper Die
Cutter
Punch
Lower Die
0.188
TD13471C06
TD13483C02
TD17755B01
16-14
CD-800-2
18-14
0.188
TD13473C05
TD13486C03
TD17756B01
12-10
CD-800-3
14-10
16-12
CD-800-4
CD-800-5
CD-800-6
CD-800-7
22-18
16-14
22-18
22-18
16-14
22-18
CD-800-9
CD-800-10
CD-800-11
CD-800-12
CD-800-13
CD-800-14
CD-800-15
CD-800-16
CD-800-17
CD-800-18
22-14
22-18
16-14
22-18
12-10
22-18
16-14
22-18
16-14
12-10
12-10
0.188
TD13475C06
TD13489C02
TD17757B01
0.188
0.188
0.188
0.125
TD13833C06
TD13634C05
TD13652C04
TD13477C05
TD13505C02
TD13508C02
TD13499C02
TD13492C03
TD17758B01
TD17759B01
TD17760B01
TD17761B01
CD-800-8
0.188
0.125
0.188
0.188
0.125
0.188
0.125
0.188
0.188
0.188
0.188
TD13481C06
TD13479C05
TD13633C06
TD13634C05
TD13477C05
TD19116C03
TD22943C01
TD22945C01
TD22947C01
TD23601C01
TD13475C06
TD13502C03
TD13495C02
TD16233C02
TD16243C01
TD16235C02
TD19115C05
TD22944C01
TD22946C01
TD22948C01
TD23600C01
TD23773C01
TD17762B01
TD17763B01
TD17758B01
TD17759B01
TD17761B01
TD19424B01
TD22960B01
TD22961B01
TD22962B01
TD23612B01
TD17757B01
Refer to CA800 Operation Manual No. PA19651A02 for additional instructions regarding changing crimp dies, dial settings, and shut height adjustments.
ReelSmart™ CA-800EZ Applicator Crimp Die Selection Guide
For Metric Terminals
Crimp Die
Part
Number
CD-800-1
Wire
Range
(mm
2
)
0,5 - 1,0
Reel Smart Part Number
Prefix
PMV, PMN, PMNF, DMV-MB,
DMNF-M, BSMN,BSMP
DMV-B
PMV, PMN, PMNF, DMNF-M,
BSMP, DMV-MB, BSMN
DMV-B
PMV, PMN, PMNF
DMV-M, DMNF-M
DMV
Initial
CA-800
Setting
E5
C5
E5
B5
C5
B5
D5
E5
E5
F5
E5
E5
F5
E5
E5
F5
G5
D5
E5
C3
F7
E5
E5
E5
Crimp Shut
Height (mm
+.10)
3,05
2,79
3,35
3,05
4,24
4,14
4,34
2,59
2,74
2,59
2,24
2,64
Solder
Slug Dia.
(mm)
4,78
Upper Die
TD13471C06
Spare Parts
Cutter
Punch
TD13483C02
Lower Die
TD17755B01
CD-800-2
1,5 - 2,5
4,78
TD13473C05
TD13486C03
TD17756B01
CD-800-3
4,0 - 6,0
4,78
TD13475C06
TD13489C02
TD17757B01
CD-800-4
CD-800-5
CD-800-6
CD-800-7
0,5 - 1,0
1,5 - 2,5
0,5 - 1,0
0,5 - 1,0
0,5 - 1,0
DMNF-FIM, DMNF-FIMB,
DMNF-FIB
DMNF-FIB, DMNF-FIM, DMNF-
FIMB
DMNF-FIBX
DMNF-28AFIB, DMNF-28BFIB,
DMNF-28CFIB
DMNF-FIMX
DMNF-FIBX, DMNF-LPBX,
DMNF-FIMX
DMNFR-FIB
DMNFR-FIB
DMPF-FIB, DMPF-FIM, DMPF-
FIMB
DMPF-FIB, DMPF-FIM, DMPF-
FIMB
DMPF-28AFIB, DMPF-28BFIB
DMNF-FIB, DMPF-FIB
DMNG-FL
DMNG-FL
DMNG-FB
DMNG-FB
BSMN
4,78
4,78
4,78
3,18
TD13833C06
TD13634C05
TD13652C04
TD13477C05
TD13505C02
TD13508C02
TD13499C02
TD13492C03
TD17758B01
TD17759B01
TD17760B01
TD17761B01
CD-800-8
1,5 - 2,5
0,5 - 1,0
CD-800-9
CD-800-10
CD-800-11
CD-800-12
CD-800-13
CD-800-14
CD-800-15
CD-800-16
CD-800-17
1,5 - 2,5
0,5 - 1,0
1,5 - 2,5
0,5 - 1,0
4,0 - 6,0
0,5 - 1,0
1,5 - 2,5
0,5 - 1,0
1,5 - 2,5
4,0 - 6,0
4,78
2,74
1,80
1,80
2,66
2,95
2,13
3,23
2,41
2,77
2,29
2,66
4,37
4,78
4,78
4,78
3,18
4,78
4,78
3,18
4,78
3,18
TD13481C06
TD13502C03
TD17762B01
TD13479C05
TD13633C06
TD13634C05
TD13477C05
TD19116C03
TD22943C01
TD22945C01
TD22947C01
TD23601C01
TD13495C02
TD16233C02
TD16243C01
TD16235C02
TD19115C05
TD22944C01
TD22946C01
TD22948C01
TD23600C01
TD17763B01
TD17758B01
TD17759B01
TD17761B01
TD19424B01
TD22960B01
TD22961B01
TD22962B01
TD23612B01
Refer to CA800 Operation Manual No. PA19651A02 for additional instructions regarding changing crimp dies, dial settings, and shut height adjustments.
ReelSmart™ CA9 Applicator Crimp Die Selection Guide
Crimp Die
Part
Number
Wire
Range
(AWG)
22 - 18
CD9-1A, B
22 - 16
22 - 18
22 - 16
16 - 14
CD9-2A, B
18 - 14
16 - 14
18 - 14
12 - 10
CD9-3B
14 - 10
16 - 12
12 - 10
CD9-4A
CD9-4B
CD9-5A
CD9-5B
CD9-6B
CD9-7A
22 - 18
22 - 18
16 - 14
16 - 14
22 - 18
22 - 18
16 - 14
CD9-8B
22 - 18
16 - 14
CD9-9C
CD9-10A
CD9-10B
CD9-11A
CD9-11B
CD9-12A
CD9-13B
CD9-14A
CD9-15A
CD9-16A
CD9-17B
CD9-18B
22 - 14
22 - 18
22 - 18
16 - 14
16 - 14
22 - 18
12 - 10
22 - 18
16 - 14
22-18
16-14
12-10
12-10
Reel Smart Part Number
Prefix
PV, PN, PNF, DV-MB, DNF-M
BSN
DV-B
BSP
PV, PN, PNF, DV-MB, DNF-M
BSN
DV-B
BSP
PV, PN, PNF, DV, DNF-M
DV-C
PV12, PN12
DV-M
DNF-FIB, DNF-LPB
DNF-FIM, DNF-FIMB
DNF-FIB, DNF-LPB
DNF-FIM, DNF-FIMB
DNF-FIBX
DNF-110FIB, DNF-111FIB,
DNF-112FIB
DNF-FIBX, DNF-LPBX
DNF-FIMX
DNF-FIMX
DNFR-FIB
DPF-FIB, DPF-LPB
DPF-FIM, DPF-FIMB
DPF-FIB, DPF-LPB
DPF-FIM, DPF-FIMB
DPF-110FIB, DPF-111FIB
DNF-FIB, DPF-FIB
DNG-FL
DNG-FL
DNG-FB
DNG-FB
BSN
DNF-FIMB
Initial
CA9
Setting
E5
E5
C5
E3
E5
E5
B5
E3
E5
E5
E5
C5
E5
E5
F5
E5
F5
E5
F5
E5
F5
G5
E5
E5
C3
F7
E5
E5
E5
E5
Crimp Shut
Height +.004
in. (±.10 mm
)
Spare Part Number
Solder Slug Dia.
in. (mm)
Upper Die
Cutter
Punch
Lower Die
.120 (3.05))
.110 (2.79)
.120 (3.05)
.132 (3.35)
.132 (3.35)
.120 (3.05)
.132 (3.35)
.175 (4.45)
.175 (4.45)
.175 (4.45)
.167 (4.24)
.102 (2.59)
.108 (2.74)
.102 (2.59)
.088 (2.24)
.108 (2.74)
.104 (2.64)
.108 (2.74)
.071 (1.80)
.106 (2.66)
.116 (2.95)
.088 (2.24)
.127 (3.23)
.095 (2.41)
.109 (2.77)
.090 (2.29)
.106 (2.66)
.172 (4.37)
.175 (4.45)
.125 (3.18)
.188 (4.78)
.188 (4.78)
.125 (3.18)
.188 (4.78)
.125 (3.18)
.188 (4.78)
.188 (4.78)
.188 (4.78)
.188 (4.78)
TD23703C01
TD24132C01
TD24133C01
TD23701C02
TD24134C01
TD23705C01
TD24135C01
TD24136C01
TD24110C01
TD24131C01
TD23686C01
TD24144C01
TD23688C01
TD23689C01
TD24145C01
TD23691C01
TD24146C01
TD24147C01
TD24109C01
TD23766C01
TD23719C01
TD24150C01
TD24151C01
TD23717C01
TD24152C01
TD23721C01
TD24153C01
TD24154C01
TD24111C01,
TD24112C01
TD23713C01
.188 (4.78)
TD23702C01
TD23685C01
TD23718C01
.188 (4.78)
.188 (4.78)
.188 (4.78)
.125 (3.18)
TD24132C01
TD24133C01
TD23700C01
TD23701C02
TD24142C01
TD24143C01
TD23683C01
TD23684C01
TD24150C01
TD24151C01
TD23716C01
TD23717C01
.188 (4.78)
TD24131C01
TD24141C01
TD23713C01
.188 (4.78)
TD24130C01
TD24140C01
TD23712C01
.188 (4.78)
TD24129C01
TD24139C01
TD24149C01
Refer to CA9 Operation Manual No. PA23998A01 for additional instructions regarding changing crimp dies, dial settings, and shut height adjustments.
ReelSmart™ CA10 Applicator Crimp Die Selection Guide
Crimp
Die Part
Number
Wire Range
AWG
20
18
18
16
14
mm
2
0,5
0,75
1,0
1,5
2,5
Reel Smart Part Number
Prefix
Crimp Shut
Initial CA10
Height +.004 in.
Setting
(±.10 mm
)
J
D
D
U
U
0.037 (0.94)
0.046 (1.17)
0.045 (1.14)
0.059 (1.50)
0.068 (1.73)
Spare Part Number
Upper Die
Lower Die
CD10-1
FSD75, FS75
FSD76, FD76
FSD77, FS77
FSD78, FS78
FSD80, FS80
TD25390C01
TD25392C01
CD10-2
CD10-3
TD25412C01
TD25419C01
TD25414C01
TD25420C01
Refer to CA10 Operation Manual No. PA25428A01 for additional instructions regarding changing crimp dies, dial settings, and shut height adjustments.