63867-6000 Fine
Adjust Applicator
FineAdjust Applicator
Specification Sheet
Part No. 63867-6000
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Terminal Series No.
35452-9802
35453-9802
Wire Size
AWG
mm²
16-18 1.31-0.82
16-18 1.31-0.82
Insulation Diameter
mm
In.
3.60 Max .142 Max
3.60 Max .142 Max
Strip Length
mm
In.
4.80-5.20 .189-.205
4.80-5.20 .189-.205
DEFINITION OF TERMS
BELL
MOUTH
INSULATION
CRIMP
CONDUCTOR
CRIMP
SEAM
BEND UP
ROLLING
BRUSH
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
Doc No. 63867-6000 Release Date: 06-09-05
Revision: A
Revision Date: 06-09-05
UNCONTROLLED COPY
Page 1 of 6
63867-6000 Fine
Adjust Applicator
The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the
scope.
Doc No. 63867-6000 Release Date: 06-09-05
Revision: A
Revision Date: 06-09-05
UNCONTROLLED COPY
Page 2 of 6
63867-6000 Fine
Adjust Applicator
CRIMP SPECIFICATION
Terminal Series No.
35452-9802
35453-9802
Bell mouth
mm
In.
0.30-0.60 .012-.024
0.30-0.60 .012-.024
Cut-off Tab Max.
mm
In.
0.50
.020
0.50
.020
Conductor Brush
mm
In.
0.30-0.80 .012-.032
0.30-0.80 .012-.032
Terminal Series No.
35452-9802
35453-9802
Bend up
3
°
3
°
Bend down
3
°
3
°
Twist
3
°
3
°
Roll
5
°
5
°
Punch Width (Ref)
Conductor
Insulation
mm
In
mm
In
2.7 .10 4.0 .15
0
6
0
7
2.7 .10 4.0 .15
0
6
0
7
Seam
Seam shall not be
open and no wire
allowed
out of the crimping
area
After crimping, the crimp profiles should measure the following:
Terminal
Series No.
35452-9802
35452-9802
35453-9802
35453-9802
Wire Size
AWG
16
18
16
18
mm
2
1.31
0.82
1.31
0.82
Conductor
Crimp Height
mm
In.
1.60-1.80 .063-.071
1.30-1.50 .051-.059
1.60-1.80
1.30-1.50
.063-.071
.051-.059
Crimp Width
mm
In.
2.69-2.91 .106-.115
2.69-2.91 .106-.115
2.69-2.91
2.69-2.91
.106-.115
.106-.115
Insulation
Crimp Height Max. Crimp Width
mm
In.
mm
In.
4.40
.173
4.00 .157
4.40
.173
4.00 .157
4.40
4.40
.173
.173
4.00
4.00
.157
.157
Pull Force Min.
N
176.4
122.6
176.4
122.6
Lb.
39.7
27.6
39.7
27.6
✴
Tool Qualification Notes:
1. This Applicator was qualified to the above specifications with UL1015 wire.
2. Pull Force should be measured with no influence from the insulation crimp.
3. The above specifications are guidelines to an optimum crimp.
Doc No. 63867-6000 Release Date: 06-09-05
Revision: A
Revision Date: 06-09-05
UNCONTROLLED COPY
Page 3 of 6
63867-6000 Fine
Adjust Applicator
PARTS LIST
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Order No
Engineering No.
Description
Quantity
63867-6000 63867-6000 FineAdjust Applicator (Fig. 1)
REF
63444-2725 63444-2725
Conductor Punch
1Y
63445-2778 63445-2778
Conductor Anvil
1Y
63446-4025 63446-4025
Insulation Punch
1Y
63445-4048 63445-4048
Insulation Anvil
1Y
63443-0035 63443-0035
Cut-Off Plunger Front
1Y
63443-0036 63443-0036
Plunger Retainer Front
1Y
63700-0539 63700-0539
Cut-off Plunger Spring
1
63443-3160 63443-3160
Plunger Striker Front
1
63443-0021 63443-0021
Lower Tooling Key
1
63443-6013 63443-6013
Rear Cover
1
11-18-4083
60707-8
Front Cover
1
63443-2506 63443-2506
Anvil Mount
1
11-18-4080
60707-5
Wire Stop
1
63443-0009 63443-0009
Scrap Chute Front
1
63801-3100 63801-3100 Wide Track Fine Adjust Frame
1
N/A
N/A
M3 by 6Lg. SHCS
2**
N/A
N/A
M4 by 6Lg. SHCS
1**
N/A
N/A
M4 by 12Lg. BHCS
2**
N/A
N/A
M4 by 50Lg. SHCS
2**
N/A
N/A
M5 by 12Lg. SHCS
1**
N/A
N/A
3MM by 6Lg. Roll Pin
1**
N/A
N/A
#10-32 by 1/4”Lg. BHCS
1**
63867-6070 63867-6070
Tool Kit (All Y Items)
REF
** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).
Doc No. 63867-6000 Release Date: 06-09-05
Revision: A
Revision Date: 06-09-05
UNCONTROLLED COPY
Page 4 of 6
63867-6000 Fine
Adjust Applicator
Assembly Drawing
22
18
10
8
(2)
3
1
15
(2)
5
7
16
11
6
14
19
17
(2)
15
2
13
12
9
4
Figure 1
21
20
Doc No. 63867-6000 Release Date: 06-09-05
Revision: A
Revision Date: 06-09-05
UNCONTROLLED COPY
Page 5 of 6
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