8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
2119951-1
2119949-1
2119950-1
1338685-1
-
-
PART NUMBERS REQUIRED
8- 2151963 -5
8- 2151963 -4
5-18022-5
5-18022-5
1901094-3
-
2119641-1
2119799-1
-
-
-
-
-
2119799-1
-
-
-
-
-
2168400-6
2063440-1
-
-
-
-
-
-
-
-
(QUANTITY 2)
A
66
A
RELEASED
09JUL2013
CC
TE
2151963 -1
A
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2161326-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
1
-
1
1
1
1
-
-
-
-
-
-
REF
-
-
-
-
-
1
-
1
1
1
1
2
3
1
-
-
4
2
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
1
1
-
-
-
-
1
1
1
1
1
2
-
-
1
1
-
1
-
-
-
1
1
1
1
1
-
2
-
-
1
-
-
4
2
1
1
1
-
-
1
-
1
-
-
1
1
-
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
-
-
1
1
-
1
1
1
1
2
-
-
1
1
-
1
-
-
-
1
1
1
1
1
-
2
1
3
1
-
-
4
2
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
-
1
-
-
2
1
1
1
1
-
-
1
-
1
1
1
1
2
1
3
1
1
1
4
2
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
-
1
1
-
1
1
1
1
-
1
-
-
-
-
1
-
-
-
-
-
1
-
1
1
1
1
2
1
3
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
2151963 -2
2151963 -5
2151963 -6
7- 2151963 -7
2151963 -7
A
A
A
A
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
1338685-1
-
-
8- 2151963 -5
8- 2151963 -4
5-18022-5
5-18022-5
-
-
1901094-3
-
2119653-1
2168400-6
(QUANTITY 2)
1338685-1
1338685-1
-
-
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
4
2119641-1
-
-
-
-
2119653-1
2063440-1
D
SERVO
LATCH PLATE
12
NONE
-
-
-
-
-
-
-
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.95 mm [.116]
3.70 mm [.146]
SIZE
TYPE
-
-
-
-
-
-
-
-
APPLICATOR INSTRUCTIONS
408-10389
F
O
REF REF REF REF
REF REF
TERMINAL DATA:
TERMINAL NAME:
4.85-5.15 mm [.191-.203 IN]
WIRE STRIP LENGTH
TERMINAL RECEPTACLE
n
DELPHI TERMINAL
DELPHI CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
2.45-3.10 mm [.096-.122 IN]
-
-
-
-
-
-
-
-
-
REF REF
C
TERMINAL
APPLICATION
SPECIFICATION
DELPHI Rev -
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
286547-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
DELPHI TERMINAL
12047958
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
DELPHI TERMINAL
-
C1__DWG_PN_4_0
-
-
-
-
-
C1__DWG_PN_2_1
WIRE
SIZE
2.00mm2
1.00mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
1.65+/-0.05 [.065+/-.002]
1.50+/-0.05 [.059+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
& 242.
W1__FA_SETTING_2
6.5
8.1
W1__DWG_CRIMP_HT_2
-
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151963
2151963
2151963
2151963
-4
-4
-5
-6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
1
1
1
& 242.
1
-
-
-
-
-
-
1
-
-
-
-
-
-
-
1
-
1
-
-
-
1
-
-
1
1
-
1
-
-
1
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
4.15 .
10
11
2119957-2
8-21084-0
2119640-1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
-
1
2119957-2
-
1
8-21084-0_GATD
-
1
2119640-1
A
12
-77 -7
-6
-5
-2
-1
PART NO
DESCRIPTION
260
252
250
ITEM
NO
1
-
1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-4
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119791-9
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338685-1
2168400-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
1752356-1
2079383-5
2161328-1
1-1320908-2
2119959-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-5
2119805-1
454276-5
4-1633927-7
-
-
2119757-8
4-238011-1
5-1633965-7
455888-1
5-1633664-4
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
-
1
2079988_GATD
-
1
2119641-1
-
1
2119798-1
-
1
1-22279-3_SIMP
-
1
2119758
-
1
2119082-4
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
2
2168400-6
-
1
2119580-1
-
1
2063440-1
-
1
2119740-2
..
1
1901094-3
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
1-18028-2
-
1
2119944-1
-
1
455888-5
-
1
2119956-1
-
1
2119791-9
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
1
2079383-4
-
1
5-18022-5
-
1
1338685-1
-
4
2168400-1
-
2
1-2168083-0
-
1
5018030-1
-
1
811242-5_OLD
-
1
690753-2
-
3
18023-9
-
1
2119652
-
1
2119653
-
1
2119656-9
-
1
2119370
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
1-2119644-2
-
1
2119085
-
1
2119092-1
-
1
1752356-1
-
2
2079383-5
-
1
2161328
-
1
1-1320908-2
-
1
2119959-1
-
1
1-455888-0
-
1
1320928-2
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-5
-
1
2119805-1
-
1
454276-5
-
1
4-1633927-7
..
1
ITEM_7
..
1
ITEM_6
-
1
2119757-8
-
1
4-238011-1
-
1
5-1633965-7
-
1
455888-1
-
1
5-1633664-4
-77 -7
DIMENSIONS:
-6
-5
-2
-1
DWN
CHK
PART NO
C.CHEN
U.GUO
I.CRUZ
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
22MAY2013
22MAY2013
22MAY2013
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
249
248
247
246
245
244
243
242
241
240
239
238
213
198
172
166
164
163
137
136
135
133
119
117
82
71
70
67
66
63
62
60
59
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
ATLANTIC VERSION
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.1
0.02
0.005
0.0005
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151963
SCALE
RESTRICTED TO
00779
1:1
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
A
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
6
6
239
59
56
37
62
40
38
39
260
247
246
2
A
D
2
2
2
44
245
244
243
PNEUMATIC
A
250
249
2
7 252
7
53
63
35
166
238
163
59
136
50
8
242
2
6
8
REF
5.56 0.50
[ 0.219
0.019 ]
82
1
1
C
137
172
56
52
51
2
34 REF
70
3
1
4
TERMINAL SUPPORT LOCATION
28
5
C
SERVO
LATCH PLATE
240
133
4
135
198
41
66
A
B
SERVO FEEDER
NOT INCLUDED
117 REF
164
2
11
67
213
33
24
30
29
10
A
19
20
21
9
12
241
29 REF
1
11
1
B
ITEM 30 LOCATED AT
FRONT HOLES
30 REF
CAM POSITIONS
30mm STROKE
30mm STROKE
13
11
30mm STROKE
119
46
32
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
47
48
248
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
C.CHEN
U.GUO
I.CRUZ
-
-
22MAY2013
22MAY2013
22MAY2013
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
MECHANICAL
POST FEED
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.1
0.02
0.005
0.0005
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151963
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:1
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
A
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-1
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
2119951-1
2161326-1
2119951-1
2119950-1
1338685-1
-
-
PART NUMBERS REQUIRED
8- 2151963 -5
5-18022-5
5-18022-5
1901094-3
2119653-2
-
-
2119641-2
2119799-1
-
-
-
-
2168400-6
2063440-1
-
-
-
-
(QUANTITY 2)
A
66
-
SEE SHEET 1
-
-
-
2- 2151963 -1
A
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2- 2151963 -2
2- 2151963 -5
2- 2151963 -7
7- 2151963 -7
A
A
A
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
PNEUMATIC
SERVO
LATCH PLATE
NONE
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
2119949-1
1338685-1
-
-
8- 2151963 -4
8- 2151963 -5
5-18022-5
5-18022-5
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
1
1
-
-
-
-
-
-
REF
-
1
1
1
4
-
1
1
1
-
-
-
-
1
-
1
1
1
1
2
1
3
-
-
2
1
1
1
-
-
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
-
-
1
1
1
1
1
2
-
-
1
1
-
1
-
1
1
1
4
-
1
1
1
-
REF
1
1
1
1
1
-
2
1
3
-
-
2
1
1
1
-
-
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
1
1
1
1
1
1
1
-
-
1
-
-
2
1
1
1
1
1
4
-
1
1
1
1
1
-
-
1
-
1
1
1
1
2
1
3
1
1
2
1
1
1
1
-
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
-
1
1
1
1
1
-
1
-
-
-
-
1
-
1
-
1
1
4
1
1
1
1
-
-
-
-
1
-
1
1
1
1
2
1
3
1
1
2
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
2161326-1
2119949-1
2119950-1
-
-
1338685-1
1338685-1
-
-
8- 2151963 -4
1901094-3
2119653-2
2119641-2
-
-
-
-
2168400-6
(QUANTITY 2)
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
4
2119799-1
-
-
2063440-1
-
-
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.95 mm [.116]
3.70 mm [.146]
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-10389
F
O
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
REF REF REF
-
-
-
1
TERMINAL DATA:
DELPHI TERMINAL
TERMINAL NAME:
4.85-5.15 mm [.191-.203 IN]
WIRE STRIP LENGTH
TERMINAL RECEPTACLE
n
DELPHI CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
2.45-3.10 mm [.096-.122 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
DELPHI Rev -
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
286547-1
C1__DWG_PN_1_0
REF
DELPHI TERMINAL
12047958
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
DELPHI TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_1_1
C1__DWG_PN_2_1
WIRE
SIZE
2.00mm2
1.00mm2
W1__DWG_WGAUGE_1
1.65+/-0.05 [.065+/-.002]
1.50+/-0.05 [.059+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
-
-
-
-
-
-
-
-
6.5
8.1
W1__FA_SETTING_2
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
1
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
-
-
-
-
-
-
-
-
-
-
-
B
2
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2151963 -4
2151963 -4
2151963 -5
1
& 242.
1
1
1
-
-
-
-
-
-
-
-
-
-
1
-
-
-
1
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
& 152.
10
11
1
-
1
-
1
1
1
1
2119782-1
FINE ADJUST HEAD ASM, PACIFIC STYLE
-
1
2119782
A
-77 -27 -25 -22 -21
PART NO
DESCRIPTION
251
ITEM
NO
1
2119640-1
2079988-1
1-22279-3
2119082-4
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119791-9
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338685-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
1752356-1
2079383-5
2161328-1
1-1320908-2
2119959-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-5
2119805-1
454276-5
4-1633927-7
-
-
2119757-8
4-238011-1
5-1633965-7
455888-1
5-1633664-4
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
-
1
2119640-1
-
1
2079988_GATD
-
1
1-22279-3_SIMP
-
1
2119082-4
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
2
2168400-6
-
1
2119580-1
-
1
2063440-1
-
1
2119740-2
..
1
1901094-3
-
2
21045-3
-
1
994969-1_GATD
-
1
COUNTER_994970
-
1
240638
-
1
8-21084-1_GATD
-
1
2119641-2
-
1
2119798-2
-
1
2079383-8
-
4
2168400-5
-
1
2119653-2
-
1
1-2119656-0
-
1
2119650
-
1
2119092-2
-
1
3-23627-7
-
1
2119799
-
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
-
1
1-18028-2
-
1
2119944-1
-
1
455888-5
-
1
2119956-1
-
1
2119791-9
-
1
2119740-1
-
2
2168078-1
-
1
2119793
-
3
992763-5
-
1
5-18022-5
-
1
1338685-1
-
2
1-2168083-0
-
1
5018030-1
-
1
811242-5_OLD
-
1
690753-2
-
3
18023-9
-
1
2119652
-
1
2079383-7
-
1
2119645
-
1
2119957-1
-
1
1-2119644-2
-
1
1752356-1
-
2
2079383-5
-
1
2161328
-
1
1-1320908-2
-
1
2119959-1
-
1
1-455888-0
-
1
1320928-2
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-5
-
1
2119805-1
-
1
454276-5
-
1
4-1633927-7
..
1
ITEM_7
..
1
ITEM_6
-
1
2119757-8
-
1
4-238011-1
-
1
5-1633965-7
-
1
455888-1
-
1
5-1633664-4
-77 -27 -25 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
C.CHEN
U.GUO
I.CRUZ
-
-
22MAY2013
22MAY2013
22MAY2013
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
250
249
246
244
243
242
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
71
70
67
66
63
62
59
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.1
0.02
0.005
0.0005
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151963
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:1
SHEET
3
OF
4
REV
-
A
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
251
6
62
40
D
A
38
239
39
152
145
2
246
140
2
2
D
59
56
7
7 139
244
PNEUMATIC
A
243
250
249
238
163
59
136
137
82
1
2
53
166
63
50
8
REF
8
242
2
6
5.56 0.50
[ 0.219
0.019 ]
34
REF
1
2
70
3
1
4
28
5
41
TERMINAL SUPPORT LOCATION
C
172
56
52
51
C
SERVO
LATCH PLATE
240
133
4
135
198
164
2
11
33
66
67
213
19
20
21
29
9
12
241
13
1
11
A
SERVO FEEDER
NOT INCLUDED
117 REF
24
10
A
B
30
B
1
ITEM 30 LOCATED AT
FRONT HOLES
30
29
REF
REF
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
151
48
141
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
C.CHEN
U.GUO
I.CRUZ
-
-
22MAY2013
22MAY2013
22MAY2013
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.1
0.02
0.005
0.0005
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151963
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:1
SHEET
4
OF
4
REV
-
A
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