Fine Adjust Applicator for CTX50 Receptacle Terminal Unsealed
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63901-4900
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: CTX50 Receptacle Terminal Unsealed, 0.22-0.35mm
2.
Terminal
Series No.
Wire Size and Type Insulation Diameter
Strip Length
mm²
Type
mm
In.
mm
In.
0.22
CHFUS
0.95-1.05 .037-.041 2.80-3.00 .110-.118
560023
560023-0421
0.35
CHFUS
1.10-1.20 .043-.047 2.60-2.80 .102-.110
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
Oiler (63801-7240) Required to crimp terminals. See 63800-4900 FineAdjust Manual.
Terminal
Order No.
DEFINITION OF TERMS
STRIP LENGTH
BELL MOUTH
CONDUCTOR
BRUSH
SEAM
TWISTING
BEND UP
ROLLING
CUT-OFF
TAB
CONDUCTOR
CRIMP
WIRE
BEND
DOWN
INSULATION
CRIMP
Doc No. ATS-639014900
Revision: C
Release Date: 10-28-10
Revision Date: 03-16-11
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for CTX50 Receptacle Terminal Unsealed
CRIMP SPECIFICATION
Terminal Series No.
560023
Terminal
Series No.
560023
Bell mouth
mm In.
NA
NA
Twist
Cut-off Tab Maximum
mm
In.
0.50
.020
Roll
Conductor Brush Maximum
mm
In.
0.55
.022
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
Bend up Bend down
Degree
1
1
Degree
1
1
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
1.00 .039 1.10 .043
After crimping, the crimp profiles should measure the following:
Terminal Series No.
560023
Wire Size
mm
2
0.22
0.35
Conductor
Pull Force Minimum
Crimp Height
Crimp Width (Ref.)
mm
In.
mm
In.
N
Lb.
0.66-0.72 .026-.028
1.03
.041
40.0
8.99
0.69-0.75 .027-.030
1.03
.041
60.0
13.49
Insulation
Insulation Diameter
Crimp Width
Crimp Height
(Ref.)
mm
In.
Mm
In.
mm
In.
0.95-1.05 .037-.041 1.20-1.30 .047-.051 1.12-1.22 .044-.048
1.10-1.20 .043-.047 1.40-1.50 .055-.059 1.12-1.22 .044-.048
Terminal Series No.
Wire Size
mm
2
0.22
0.35
560023
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No. ATS-639014900
Revision: C
Release Date: 10-28-10
Revision Date: 03-16-11
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for CTX50 Receptacle Terminal Unsealed
PARTS LIST
FineAdjust Applicator 63901-4900
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63901-4970
63901-4970
Tool Kit (All “Y” Items)
REF
1
63457-0056
63457-0056
Conductor Punch
1Y
2
63455-0078
63455-0078
Conductor Anvil
1Y
3
63454-0099
63454-0099
Insulation Punch
1Y
4
63445-1118
63445-1118
Insulation Anvil
1Y
5
63443-0005
63443-0005
Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components
7
11-17-0022
1739-21
Hold Down Spring
1
8
11-18-4083
60707-8
Feed Guide
1
9
11-24-1067
4996-4
Cut-off Plunger Spring
1
10
63443-0009
63443-0009
Scrap Chute
1
11
63443-0024
63443-0024
Key
1
12
63443-0090
63443-0090
Wire Stop
1
13
63443-0093
63443-0093
Shank
1
14
63443-1720
63443-1720
19.00mm Height Spacer
1
15
63443-2212
63443-2212
12.00mm Coarse Spacer
1
16
63443-2308
63443-2308
3.40mm Fine Spacer
1
17
63443-2802
63443-2802
Front Plunger Striker
1
18
63443-2908
63443-2908
Wire Hold-Down Plunger
1
19
63443-6001
63443-6001
Rear Cover
1
20
63600-0021
63600-0021
Striker Plunger Spring
1
21
63901-4804
63901-4804
Terminal Hold Down
1
22
63901-4901
63901-4901
2.85mm Fine Spacer
1
Frame
23
63800-4901
63800-4901
Top
1
24
63801-3281
63801-3281
Base
1
25
63801-4650
63801-4650
Track
1
Hardware
26
N/A
N/A
M3 by 6 Long SHCS
2**
27
N/A
N/A
M3 by 6 Long FHCS
1**
28
N/A
N/A
M3 by 8 Long SHCS
1**
29
N/A
N/A
M4 by 6 Long SHCS
2**
30
N/A
N/A
M4 by 12 Long BHCS
2**
31
N/A
N/A
M4 by 50 Long SHCS
2**
32
N/A
N/A
M5 by 12 Long SHCS
1**
33
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
34
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-639014900
Revision: C
Release Date: 10-28-10
Revision Date: 03-16-11
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for CTX50 Receptacle Terminal Unsealed
Assembly Drawing
23
33
34
7
3
13
20
17
1
28
(2)
19
30
18
21
23
25
(2) 26
8
24
12
32
22
2
4
15
16
14
12
Figure 6
29
5
9
6
11
27
31
10
29
(2)
Doc No. ATS-639014900
Revision: C
Release Date: 10-28-10
Revision Date: 03-16-11
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for CTX50 Receptacle Terminal Unsealed
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
http://www.molex.com
Doc No. ATS-639014900
Revision: C
Release Date: 10-28-10
Revision Date: 03-16-11
UNCONTROLLED COPY
Page 5 of 5
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