63856-3000 T2 Terminator for MLX Product
T2 Terminator Tooling
Specification Sheet
Part No. 63856-3000
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Terminal
Wire Size
Insulation Diameter
Strip Length
Series No. AWG
mm²
mm
In.
mm
In.
42023-**** 14-16 1.30-2.00 2.28-3.30 .090-.130 3.96-5.54 .156-.218
42024-**** 14-16 1.30-2.00 2.28-3.30 .090-.130 3.96-5.54 .156-.218
DEFINITION OF TERMS
BEND UP
BELL MOUTH
BRUSH
INSULATION
CRIMP
SEAM
ROLLING
TWISTING
BEND
DOWN
STRIP
LENGTH
CUT-OFF TAB
CONDUCTOR
COND.CRIMP
CRIMP
HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS 638563000
Revision: B
Release Date: 09-30-04
Revision Date: 04-16-08
UNCONTROLLED COPY
Page 1 of 6
63856-3000 T2 Terminator for MLX Product
CRIMP SPECIFICATION
Terminal
Bell mouth
Cut-off Tab Max. Conductor Brush
Series No. mm
In.
mm
In.
mm
In.
42023-**** .25-.51 .010-.020
.13
.005
.38-.70 .015-.027
42024-**** .25-.51 .010-.020
.13
.005
.38-.70 .015-.027
Terminal
Series No.
42023-****
42024-****
Bend up Bend down Twist
Degree
3
3
3
3
Roll
Degree
4
4
8
8
Punch Width mm (Ref)
Seam
Conductor Insulation
Seam shall not be open
mm In mm In
and no wire allowed out
2.30 .090 3.60 .142
of the crimping area
2.30 .090 3.60 .142
After crimping, the conductor profile should measure the following.
Wire Size
AWG
14
16
14
16
mm
2
Terminal
Series No.
42023-****
42023-****
42024-****
42024-****
Conductor Crimp
Height
Width
mm
In
mm
In
Pull Force Min.
N
222.4
200.2
222.4
200.2
Lb.
50.0
45.0
50.0
45.0
2.00
1.30
2.00
1.30
1.70-1.80 .067-.071 2.33-2.53 .092-.100
1.45-1.55 .057-.061 2.31-2.51 .091-.099
1.70-1.80 .067-.071 2.33-2.53 .092-.100
1.45-1.55 .057-.061 2.31-2.51 .091-.099
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS 638563000
Revision: B
Release Date: 09-30-04
Revision Date: 04-16-08
UNCONTROLLED COPY
Page 2 of 6
63856-3000 T2 Terminator for MLX Product
PARTS LIST
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Order No
63856-3000
63444-2313
63445-2343
63446-3622
63445-3643
63443-0002
63443-0012
11-24-1067
63443-3160
63443-0021
63443-6011
11-18-4083
63443-2415
63443-4006
63443-0009
63800-8500
63860-2015
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
63856-3070
Engineering No.
Description
63856-3000
T2 Terminator (Fig. 1)
63444-2313
Conductor Punch
63445-2343
Conductor Anvil
63446-3622
Insulation Punch
63445-3643
Insulation Anvil
63443-0002
Cut-Off Plunger
63443-0012
Front Plunger Retainer
4996-4
Cut-Off Plunger Spring
63443-3160
Front Plunger Striker
63443-0021
Lower Tooling Key
63443-6011
Rear Cover
60707-8
Front Cover
63443-2415
Anvil Mount
63443-4006
Wire Stop
63443-0009
Scrap Chute
63800-8500
T2 Terminator
63860-2015
* Drag Frame (Modified)
N/A
M3 by 6Lg. SHCS
N/A
M4 by 6Lg. SHCS
N/A
M4 by 12Lg. BHCS
N/A
M4 by 16Lg. SHCS
N/A
M4 by 20Lg. SHCS
N/A
M4 by 50Lg. SHCS
N/A
3MM by 6Lg. Roll Pin
N/A
#10-32 by 3/8”Lg. BHCS
63856-3070
Tool Kit (All Y Items)
Quantity
REF
1Y
1Y
1Y
1Y
1Y
1Y
1
1
1
1
1
1
1
1
1
1
2**
1**
2**
1**
1**
1**
1**
1**
1
* Frame part - To be modified.
** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS 638563000
Revision: B
Release Date: 09-30-04
Revision Date: 04-16-08
UNCONTROLLED COPY
Page 3 of 6
63856-3000 T2 Terminator for MLX Product
Assembly Drawing
10
(2) 17
1
3
8
24
16
11
19
(2)
5
20
7
12
6
21
23
4
2
9
13
15
22
14
18
Figure 1
Doc No: ATS 638563000
Revision: B
Release Date: 09-30-04
Revision Date: 04-16-08
UNCONTROLLED COPY
Page 4 of 6
63856-3000 T2 Terminator for MLX Product
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No: ATS 638563000
Revision: B
Release Date: 09-30-04
Revision Date: 04-16-08
UNCONTROLLED COPY
Page 5 of 6
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