Air Feed Mylar Tape Applicator
Mini-Mac Applicator
Specification Sheet
Air Feed-Mylar Tape
Order No. 63885-8500
FEATURES
Directly adapts to most crimp presses and automatic wire processors
Applicator designed to industry standard mounting and shut height of 135.80mm (5.346")
Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the crimp press
SCOPE
Products: VibraKrimp™ Quick Disconnect Terminals 18-22 AWG.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.
The following chart shows the UL and government specifications (MIL-T-7928) for various wire sizes. The
tensile strength is shown in pounds. It indicates the minimum acceptable force to break or separate the terminal
from the conductor.
Color Code
Red
Red
Red
Wire Size
(AWG)
22
20
18
*UL – 310
8
13
20
*UL - 310 - Quick Disconnects, Flag and Couplers
Product List
The following is a partial list of the product order numbers and their specifications that this tool is designed to run.
Updates to this list are available on www.molex.com
Wire Size: 18 – 22 AWG 0.80 – 0.35 m²
Terminal
Wire Strip Length Insulation Diameter Maximum
Terminal Order No.
Eng No. (REF)
In
mm
In
mm
19018-0003
AA-4173-032T
.218
5.56
.125
3.20
19018-0004
AA-4173T
.218
5.56
.125
3.20
19018-0006
AA-4176T
.218
5.56
.125
3.20
19018-0009
AA-4180-032T
.218
5.56
.125
3.20
19018-0010
AA-4180T
.218
5.56
.125
3.20
Doc No: ATS-638858500
Revision: A
Release Date: 04-22-09
Revision Date: 04-22-09
UNCONTROLLED COPY
Page 1 of 6
Air Feed Mylar Tape Applicator
DEFINITION OF TERMS
The following illustrations are a generic terminal representation and not an exact image of any terminal listed in
the scope.
Insulated
Terminal
MWID OR MAX
INSULATION
DIAMETER
BARREL
Un-Insulated
Terminal
STRIP
LENGTH
STUD SIZE
(REF)
STRIP
LENGTH
INSULATION
FERRULE
MWID OR MAX
INSULATION
DIAMETER
BRUSH
STUD SIZE
(REF)
BARREL
Figure 2
BRUSH
Figure 1
Fully Insulated
Male and Female
Quick Disconnect
STRIP LENGTH
FEMALE QD
MWID OR
MAX INSULATION
DIAMETER
BRUSH
MALE QD
REF
TAB
SIZE
WIRE STOP
TAB
SIZE
Figure 3
Doc No: ATS-638858500
Revision: A
Release Date: 04-22-09
Revision Date: 04-22-09
UNCONTROLLED COPY
Page 2 of 6
Air Feed Mylar Tape Applicator
Tool Calibration
To recalibrate this applicator, make sure the power is completely shut off on the press.
The Mini-Mac applicator must be properly installed in the press.
Crimping dies must be properly installed in the Mini-Mac applicator.
The recommended method of measuring the crimp height of the conductor dies is the soft metal slug method,
(See Figure 4).
1. The slug must have a diameter 0.51mm (.020”) larger than the “X” No Go dimension before crimping.
2. Place the soft metal slug (solder) into the nest of the bottom die and crimp (by hand cycling the press) similar
to a terminal. The crimp height can be measured with a blade type micrometer or dial caliper, (Dimension “X”).
3. Adjustment of the crimp height can be accomplished by indexing the conductor cam. The letter “A” gives the
loosest position and “K” gives the tightest position. A total adjustment of 0.50mm (.020”) can be achieved by
adjusting the conductor cam.
Note: If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial
Mini-Mac Applicator Manual Section 2.1 for adjustments.
CRIMP SPECIFICATIONS
USE SOFT
METAL SLUG
METHOD
“X” (CRIMP
HEIGHT)
Use soft metal slug (solder) method to
measure the “X” dimension. Verify
tooling crimp height calibration by
referring to the Go/No Go dimensions
shown in the chart below.
CRIMP PROFILE
Figure 4
Wire Range
AWG
18 - 22
mm²
0.80 - 0.35
“X” Dimension Conductor Crimp
Mean
Go
No Go
In
mm
In
mm
In
mm
.052 1.32 .049 1.24 .059 1.50
Crimp Inspection Marking
N/A
Doc No: ATS-638858500
Revision: A
Release Date: 04-22-09
Revision Date: 04-22-09
UNCONTROLLED COPY
Page 3 of 6
Air Feed Mylar Tape Applicator
PARTS LIST
Mini-Mac Applicator 63885-8500
Item
Order No Engineering No.
Description
Quantity
Perishable Tooling
63885-8570
63885-8570
Tool Kit (All “Y” Items)
REF
1
63465-0067
63465-0067
Conductor Punch
1Y
2
63464-0058
63464-0058
Conductor Anvil
1Y
3
63463-0043
63463-0043
Insulation Punch
1Y
4
63462-0046
63462-0046
Insulation Anvil
1Y
Other Components (Ref. 850050)
5
63443-0021
63443-0021
Lower Tooling Key
1
6
63466-0912
63466-0912
Anvil Mount
1
7
63466-0913
63466-0913
Terminal Support
1
8
63466-0921
63466-0921
Terminal Stripping Blade
1
9
63600-1290
63600-1290
Washer
1
10
63890-0866
63890-0866
Collar-6.4mm Long
1
11
63890-0867
63890-0867
Collar-7.7mm Long
1
Frame
12
63801-3301
63801-3301
Air Feed Applicator Frame Head
REF
13
63801-3281
63801-3281
Base
REF
14
63801-5850
63801-5850
Track Assembly
REF
15
63801-3390
63801-3390
Air Kit
REF
Hardware
16
N/A
N/A
M3 by 12 Long SHCS
1**
17
N/A
N/A
M4 by 10 Lg SHCS
2**
18
N/A
N/A
M4 by 16 Long SHCS
1**
19
N/A
N/A
M4 by 45 Long SHCS
1**
20
N/A
N/A
M8 by 30 Long BHCS
1**
21
N/A
N/A
3mm by 6 Long Roll Pin
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Note:
Crimp profiles used in 63885-8500 are equivalent to 19027-0046 / ATP-AA-475 (UL file number
E32244).
Doc No: ATS-638858500
Revision: A
Release Date: 04-22-09
Revision Date: 04-22-09
UNCONTROLLED COPY
Page 4 of 6
Air Feed Mylar Tape Applicator
Assembly Drawing
12
11
1
3
10
12
9
20
8
17
(2)
7
15
2
4
18
6
14
16
13
21
19
5
Figure 5
Doc No: ATS-638858500
Revision: A
Release Date: 04-22-09
Revision Date: 04-22-09
UNCONTROLLED COPY
Page 5 of 6
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