RJ45 AND USB 2.0
Contacts, Tools, and Accessories
Size #23 Crimp Contact for Mighty Mouse Series
801, 804, and 805 Micro and Standard USB Connectors
SIZE #23 CRIMP CONTACTS FOR USE WITH 801-084, 801-085, 801-341, 804-084, 804-085, 804-341
805-084, 805-085 AND 805-341 SERIES 80 MIGHTY MOUSE CONNECTORS
Standard size #23 contacts accept #22 to #28 AWG wire. Choose "small bore" versions for #26 to #30
AWG wire. For thermocouple applications, specify alumel or chromel contacts. Contacts are bulk
packaged. Terminate with standard M22520 crimper with special positioner.
Contact
Type
Pin
Socket
ØA
Wire Size
#22 – #28
#22 – #28
Material
BeCu
BeCu
Part Number
809-001
809-002
In.
.035 Max
.035 Max
mm.
.902
.902
Color
Band
None
None
Tool
Code
A, C
A, C
M
M-4
Contacts and Termination Tools
#23 Pin Contact
PIN (809-001)
.289 (7.34)
.283 (7.19)
.165 (4.19)
.160 (4.06)
#23 Socket Contact
Crimp Tensile Strength
Values are in pounds and are minimums.
Silver or Tin
Nickel
Wire
Coated Copper
Coated
Gage
Wire
Copper Wire
#22
#24
#26
#28
12
8
5
3
8
6
3
2
Inspection Hole
ØA
Socket (809-002)
.440 (11.18) Max
Hood
ø.053 (1.35) Max
Over Hood
Inspection Hole
øA
Material and Finish
Beryllium copper alloy per ASTM B196 or B197, 50 microinches gold plated per ASTM B488 Type II
Code C Class 1.25 over nickel plate per QQ-N-290 Class 2, 50-100 microinches.
Thermocouple contacts: alumel or chromel alloy, unplated, per ANSI 96.1
Specifications
Current Rating: 5 Amps maximum
Voltage Drop (at 5 Amps and 25° C): 70 millivolts maximum
Temperature Range: -65° to + 200° C
MINIATURE ADJUSTABLE CRIMP TOOL AND POSITIONER
Standard M22520/2-01 crimper for use with standard size #23 Mighty Mouse contacts. Performs precision
eight-indent crimps for gas-tight wire terminations and excellent tensile strength. Adjustment
wheel has 8 settings. Ratchet mechanism prevents improper crimps. Length is 6.75 inches, weight is
approx. 10 oz. Bayonet-type positioner 809-005 hold contacts at correct height for crimping. Check
calibration with M22520/3 gages.
Tool
Crimp Tool
Positioner
Part Number
809-015
809-005
Military Part
Number
M22520/2-01
(none)
Daniels Part Number
AFM8
K1461
Tool Code
A
C
© 2016 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • SuperSeal™ Catalog
Dimensions in Inches (millimeters) are subject to change without notice.
RJ45 AND USB 2.0
Contacts, Tools, and Accessories
Size #23 Crimp Contact Instructions for Mighty Mouse
Series 801 Micro and Standard USB Connectors
Contacts and Termination Tools
HOW TO TERMINATE, INSTALL AND REMOVE SIZE #23 CONTACTS
Set Up Crimp Tool.
Install proper positioner
into crimp tool. The label on the positioner
shows the proper tool setting for each wire size.
Turn the adjustment wheel to the correct setting.
Strip Wire.
Remove wire insulation, taking
care to avoid nicking or cutting wire strands.
Strip wire to length shown.
1
2
3
4
5
Adjustment Wheel
.145/.155
(3.68/3.94)
1
Crimp Tool
Positioner
INSPECTION
HOLE
2
Insert wire
into contact. The wire should be
visible in the inspection hole.
Insert contact into crimp tool as shown. Make
sure that the contact is fully inserted into
the tool. Squeeze handle completely. The ratchet
mechanism will not allow a partial crimp. Release
handle and remove contact.
Inspect crimped contact.
Wire should be fully
inserted and the crimp should be uniform
in appearance.
3
4
Insertion/Extraction Tool 809-088
EXTRACTION TIP
WHITE END
INSERTION TIP
GREEN END
Install contact into connector.
Push the
contact through the rear grommet until
the contact locks into place. This can usually be
done by hand without the need for a tool. If the
wire gage is #26 or smaller, a tool is helpful. There
are two techniques for installing contacts with
a tool. One method is to push the contact in by
hand, then use the tool to finish the insertion.
The other method is to position the insertion
tip against the contact shoulder, then insert the
contact. Use insertion/extraction tool 809-088 to
install contacts. Slide the wire into the groove on
the blue end of the tool. Slide the tool tip up the
contact until it touches the contact shoulder.
USE
CARE TO AVOID DAMAGING THE CONNECTOR.
Contact Extraction.
Use tool 809-088. The
white end is used for contact extraction. First,
push the wire into the groove of the metal tip. Slide
the tip of the tool into the connector. Push the tool
into the connector cavity until the tip bottoms in
the connector. Avoid wiggling or rocking the tip.
This may damage the cavity. A straight push is best.
Pinch the wire between your finger and the white
plastic grip and slide the tool and contact out of
the connector.
Wire insulation diameter greater
than 0.045 inches (1.14mm) is too large to work
properly with the extraction tool. connector
damage is possible.
6
5
CONTACT
RETAINER CLIP
RUBBER
GROMMET
RETAINER
TINE
6
7
RUBBER
GROMMET
7
M
M-5
© 2016 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • SuperSeal™ Catalog
Dimensions in Inches (millimeters) are subject to change without notice.
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