Fine Adjust Applicator for “MX64” Receptacle
FineAdjust Applicator
Specification Sheet
Part No. 63867-3100
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006") for conductor crimp
height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Wire Size
Insulation Diameter
Strip Length
AWG mm²
mm
In.
mm
In.
33467-0004 Female (Gold)
22
0.36 1.50-1.65 .059-.065 2.70-3.50 .106-.138
33468-0002 Female (Tin)
22
0.36 1.50-1.65 .059-.065 2.70-3.50 .106-.138
Terminal will accommodate the following wire specification:
SAE: ESB-M1L123-A, WSS-M1L135-A1, and SAE-J1128 Metric: WSK-M1L126-A1.
Terminal Series No.
DEFINITION OF TERMS
BEND UP
INSULATION
CRIMP WIDTH
BELL MOUTH
TWISTING
BEND
DOWN
BRUSH
STRIP
LENGTH
INSULATION
CRIMP HEIGHT
ROLLING
CONDUCTOR
CRIMP HEIGHT
CONDUCTOR
CRIMP WIDTH
CUT-OFF TAB
Doc No. 63867-3100
Revision: A
Release Date: 01-17-05
Revision Date: 01-17-05
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for “MX64” Receptacle
CRIMP SPECIFICATION
Terminal Series No.
33467-0004
33468-0002
Bell mouth
mm
In.
0.25-1.25 .010-.049
0.25-1.25 .010-.049
Bend up
Bend down
Cut-off Tab Max.
mm
In.
0.50
.020
0.50
.020
Conductor Brush
mm
In.
0.10-0.55 .004-.022
0.10-0.55 .004-.022
Seam
Terminal Series No.
33467-0004
33468-0002
Twist
Roll
Seam shall not be open and no wire allowed
Crimped Samples must pass thru
Out of the crimping area
the 63867-3008 Checking Aid *
✴
Ordered separately
After crimping, the conductor profile should measure the following.
Conductor
Insulation
Pull Force Min.
Crimp Height
Crimp Width
Crimp Height
Crimp Width
AWG mm
2
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb.
33467-0004 22 0.36 0.90-1.00 .035-.039 1.40-1.50 .055-.059 1.50-1.70 .059-.067 1.70-1.90 .067-.075 50.0 11.25
33468-0002 22 0.36 0.90-1.00 .035-.039 1.40-1.50 .055-.059 1.50-1.70 .059-.067 1.70-1.90 .067-.075 50.0 11.25
Terminal
Series No.
Wire Size
Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp.
The Cut-Off Tab length shall not exceed 0.5mm,
No Burrs may result from removal of Cut-Off Tab
Wire Brush to be Visible but not to exceed 0.55mm
Flush to below Insulation Crimp typ.
22.0 Min. See Note Below
Wire Brush to be Below Conductor Crimp
R 1.50
3
°
Max. See Note Below
Conductor Crimp
Insulation Crimp
3
°
Max. See Note Below
0.18mm Max. All around
NOTE:
Straightness:
A Crimped terminal lead must be able to pass freely through the
Checking Aid *, Part No.63867-3008.
B Wire on the crimped lead must meet all specification above.
Doc No. 63867-3100
Revision: A
Release Date: 01-17-05
Revision Date: 01-17-05
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for “MX64” Receptacle
PARTS LIST
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Order No
63867-3100
63867-3101
63867-3102
63867-3103
63867-3104
63867-3005
63443-0036
63700-0539
63443-3160
63443-0021
63443-6009
11-18-4083
63867-3006
11-18-4080
63443-0009
63801-3100
63867-3007
✴
63867-3008
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
63867-3170
Engineering No.
63867-3100
63867-3101
63867-3102
63867-3103
63867-3104
63867-3005
63443-0036
63700-0539
63443-3160
63443-0021
63443-6009
60707-8
63867-3006
60707-5
63443-0009
63801-3100
63867-3007
✴
63867-3008
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
63867-3170
Description
FineAdjust Applicator (Fig. 1)
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
Cut-Off Plunger
Front Plunger Retainer
Cut-off Plunger Spring
Front Plunger Striker
Lower Tooling Key
Rear Cover
Front Cover
Anvil Mount
Wire Stop
Scrape Chute
Wide Track Fine Adjust Applicator Frame
Bottom Cap
✴
Checking Aid (for Terminal)
M3 by 6Lg. SHCS
M4 by 6Lg. SHCS
M4 by 8Lg. SHSS
M4 by 12Lg. BHCS
M4 by 12Lg. SHCS
M4 by 16Lg. SHCS
M4 by 50Lg. SHCS
M5 by 12Lg SHCS
3MM by 6Lg. Roll Pin
#10-32 by 1/4”Lg. BHCS
Tool Kit (All Y Items)
Quantity
REF
1Y
1Y
1Y
1Y
1Y
1Y
1
1
1
1
1
1
1
1
1
1
REF
2**
1**
1**
2**
2**
1**
2**
1**
1**
1**
REF
** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).
✴
The Checking Aid 63867-3008 to be ordered separately if required.
(This item is not included with the Applicator and is shown for Reference purpose only)
Doc No. 63867-3100
Revision: A
Release Date: 01-17-05
Revision Date: 01-17-05
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for “MX64” Receptacle
Assembly Drawing
15
27
21 (2)
11
3
16
8
1
20
(2)
(2)
5
7
6
14
24
(2)
19
13
10
22
23
8
15
2
25
12
9
17
4
26
Figure 1
Doc No. 63867-3100
Revision: A
Release Date: 01-17-05
Revision Date: 01-17-05
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for “MX64” Receptacle
NOTES
1.
2.
3.
4.
5.
Molex recommends an extra perishable tooling kit be maintained at your facility.
Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight.
Slugs, Terminals, Dirt and Oil should be kept clear of work area.
Wear safety glasses at all times.
For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could
result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing
machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Molex Application Tooling Group
1150 E. Diehl Road
Naperville, IL 60563
Tel: (630) 969-4550
Fax: (630) 505-0049
Visit our Web site at http://www.molex.com
Doc No. 63867-3100
Revision: A
Release Date: 01-17-05
Revision Date: 01-17-05
UNCONTROLLED COPY
Page 5 of 5
模拟与混合信号
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