8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
REVISION
D
D
A
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
PNEUMATIC AND CRIMP
TOOLING KIT
CRIMP TOOLING KIT
FEED TYPE
PNEUMATIC
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
C
D
D1
D2
ECR-13-009992
ECR-18-014706
ECR-18-015227
ECR-18-015886
11JUL2013
18SEP2018
25SEP2018
08OCT2018
XZ
FZ
FZ
KH
LZ
KZ
KZ
CT
2150053 -2
7-2150053-2
7- 2150053 -7
PNEUMATIC
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
3.30 mm [.130]
3.94 mm [.155]
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-35043
F
OV
TERMINAL DATA:
TERMINAL NAME:
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
RING TONGUE
n
TE TERMINAL
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
2.10-3.10 mm [.083-.122 IN]
6.00-6.00 mm [.236-.236 IN]
114-2084
-
5
-
-
C
-
-
3
TERMINALS APPLIED
TE TERMINAL
346103-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TE TERMINAL
346103-2
C1__DWG_PN_2_0
TE TERMINAL
346103-3
C1__DWG_PN_3_0
TE TERMINAL
346103-4
C1__DWG_PN_4_0
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_4_1
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
W1__DWG_WGAUGE_1
2.40+/-0.05 [.094+/-.002]
2.28+/-0.05 [.090+/-.002]
2.16+/-0.05 [.085+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4
W1__FA_SETTING_1
7.4
9.0
9.8
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_2
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
1
2
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
B
3
4
5
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
A
1
1
1
1
1
-77
-72
-2
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
-
-
-
1
-
1
1
1
1
1
1
1
1
1
REF
1
1
1
1
2
1
2
1
4
2
2
2
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
4
1
1
-
1
2
1
1
1
2
1
2
2
1
1
1
1
1
1
1
1
2
REF
1
1
1
1
2
1
2
1
4
2
2
2
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
4
1
1
-
1
1
1
1
1
1
1
1
-
1
-
1
-
1
1
1
1
1
1
1
-
1
1
1
-
2
REF
1
-
1
-
1
1
1
1
1
2
2
1
1
2
2
1
1
4
4
2
2
2
2
2
2
-
1
2
3
1
1
1
1
1
1
8
8
2
2
2
2
1
1
2
2
1
1
2
2
1
1
1
1
1
1
4
4
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2119640-1
1803259-1
2119641-1
2119082-9
2079764-1
2119083-1
2063440-2
1-18028-0
21045-3
994970-2
240638-1
3-23627-7
455888-5
1803607-2
2-18032-2
2119740-1
2168078-1
2168083-2
2168400-4
2168083-8
5018030-1
986965-8
2119792-2
18023-9
2119655-5
1803517-1
1803602-1
1-18028-2
2168083-9
2168083-2
240639-1
1-2168083-5
1752371-5
2-22281-3
1803292-1
1901696-4
1901695-4
1-2079383-1
240641-9
240644-1
-
690482-5
1333221-4
2217206-7
6-240641-0
238011-2
1-2119785-6
1-455888-3
3-456410-0
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER
PLATE, REAR SHEAR
-
PLATE, FRONT SHEAR
ANVIL, EF .130
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-1
PART NO
DWN
CHK
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
C. MOYER
G. BAILEY
G. BAILEY
-
-
30NOV2011
30NOV2011
30NOV2011
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
250
249
248
244
243
242
238
192
172
164
163
137
82
71
70
67
66
60
57
56
54
53
51
49
46
44
41
33
31
29
27
25
24
22
20
19
18
17
16
11
10
9
8
7
5
4
3
2
1
C
B
ITEM
NO
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150053
SCALE
RESTRICTED TO
00779
1:1
SHEET
1
OF
4
REV
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
D2
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
43.60
0.05
44
REF
D
D
1
7
244
44
2
5
16
56
243
RAM SET-UP
3
2
242
82
1
1
PNEUMATIC
C
25
250
2
249
238
C
3
4
192
41
1
2
A
70
54
2
20
57
33
51
137
163
172
A
CAM POSITION
B
164
19
67
18
30mm STROKE
B
66
248
49
40mm STROKE
AIR FEED
29
33
27
8
1
46
60
31
9
1
11
1
17
53
33
22
24
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
C. MOYER
G. BAILEY
G. BAILEY
-
-
30NOV2011
30NOV2011
30NOV2011
NAME
TE Connectivity
Harrisburg, PA 17105-3608
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150053
SCALE
RESTRICTED TO
00779
1:1
SHEET
2
OF
4
REV
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
D2
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2- 2150053 -2
7- 2150053 -7
REVISION
D
A
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
FEED TYPE
PNEUMATIC
-
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
-
SEE SHEET 1
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
3.30 mm [.130]
3.94 mm [.155]
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-35043
F
OV
TERMINAL DATA:
TERMINAL NAME:
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
RING TONGUE
n
TE TERMINAL
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
2.10-3.10 mm [.083-.122 IN]
6.00-6.00 mm [.236-.236 IN]
114-2084
-
5
-
-
3
C
-
-
TERMINALS APPLIED
TE TERMINAL
346103-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TE TERMINAL
346103-2
C1__DWG_PN_2_0
TE TERMINAL
346103-3
C1__DWG_PN_3_0
TE TERMINAL
346103-4
C1__DWG_PN_4_0
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_4_1
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
W1__DWG_WGAUGE_1
2.40+/-0.05 [.094+/-.002]
2.28+/-0.05 [.090+/-.002]
2.16+/-0.05 [.085+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4
W1__FA_SETTING_1
7.4
9.0
9.8
W1__FA_SETTING_2
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_3
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
B
1
2
3
4
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
5
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
1
A
-77 -22
- 1
- 1
- 1
- 1
- 1
- 1
- 1
- 4
- 2
- REF
- 1
- 1
- 1
- 1
- 1
- 1
- 1
- 1
- 2
- 1
- 2
- 4
- 2
- 2
- 2
- 1
- 1
- 1
- 8
- 2
- 2
- 1
- 2
- 1
- 2
- 1
- 1
- 1
- 1
- 1
- -
- 1
1 1
- 1
- 1
- 1
1 1
- 1
1 1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
4
4
2
2
REF
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
2
4
4
2
2
2
2
2
2
-
1
2
3
1
1
8
8
2
2
2
2
1
1
2
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2119640-1
1803259-1
2119082-9
2079764-1
2119083-1
2063440-2
1-18028-0
2079383-9
21045-3
994970-2
240638-1
2119641-2
2168083-8
2119655-6
1803518-1
3-23627-7
455888-5
1803607-2
2-18032-2
2119740-1
2168078-1
2168400-4
2168083-8
5018030-1
986965-8
2119792-2
18023-9
1803602-1
1-18028-2
2168083-9
2168083-2
240639-1
1-2168083-5
1752371-5
2-22281-3
1803292-1
1901696-4
1901695-4
240641-9
240644-1
-
690482-5
1333221-4
2217206-7
6-240641-0
238011-2
1-2119785-6
1-455888-3
3-456410-0
PUSH ROD, AIR FEED
BUSHING, FLANGED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, BHSC, RoHS (M6 X 20)
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
PIN, RETAIN, GRVD, 3/16 X .854
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER
PLATE, REAR SHEAR
-
PLATE, FRONT SHEAR
ANVIL, EF .130
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
30NOV2011
30NOV2011
30NOV2011
NAME
-21
PART NO
DWN
CHK
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
ITEM
NO
250
249
244
243
242
238
192
186
172
164
163
152
144
141
140
137
82
71
70
67
66
57
56
54
53
51
49
41
33
31
29
27
25
24
22
20
19
18
16
11
10
9
8
7
5
4
3
2
1
C
B
A
C. MOYER
G. BAILEY
G. BAILEY
-
-
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150053
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:1
SHEET
3
OF
4
REV
D2
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
34.57
0.05
141
REF
D
D
1
140
2
16
5
7
56
244
243
242
RAM SET-UP
3
2
82
1
1
PNEUMATIC
C
C
2
3
4
192
41
1
25
249
250
2
238
A
70
54
137
163
172
2
A
19
164
20
57
33
67
18
66
51
CAM POSITIONS
B
B
30mm STROKE
152
49
AIR FEED
29
33
27
8
1
141
144
31
9
1
11
1
186
53
33
22
24
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
C. MOYER
G. BAILEY
G. BAILEY
-
-
30NOV2011
30NOV2011
30NOV2011
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150053
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:1
SHEET
4
OF
4
REV
D2
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