Fine Adjust Applicator for MOX 0.635mm (.025") Receptacle Crimp Terminal
FineAdjust Applicator
Specification Sheet
Part No. 63866-6100
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp
height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other
SCOPE
Products:: MOX 0.635mm (.025") Receptacle Crimp Terminal, 22 AWG and (0.35-0.50mm²)
Terminal
Series No.
Terminal Order No.
Wire Size
0.35mm
²
22 AWG
0.50mm
²
0.50mm
²
0.35mm
²
22 AWG
0.50mm
²
0.50mm
²
0.35mm
²
22 AWG
0.50mm
²
0.50mm
²
Actual mm²
0.34
0.35
0.50
0.50
0.34
0.35
0.50
0.50
0.34
0.35
0.50
0.50
Wire Type
IR
TXL
ID
IR
IR
TXL
ID
IR
IR
TXL
ID
IR
Insulation Diameter
mm
In.
1.25-1.40 .049-.055
1.50-1.65 .059-.065
1.40-1.50 .055-.059
1.40-1.60 .055-.063
1.25-1.40 .049-.055
1.50-1.65 .059-.065
1.40-1.50 .055-.059
1.40-1.60 .055-.063
1.25-1.40 .049-.055
1.50-1.65 .059-.065
1.40-1.50 .055-.059
1.40-1.60 .055-.063
Strip Length
mm
In.
98658-1213
98658
98658-1223
2.60-3.30
.102-.130
98658-1233
DEFINITION OF TERMS
BRUSH
BELL
MOUTH
CONDUCTOR
CRIMP
INSULATION
CRIMP
SEAM
BEND UP
ROLLING
STRIP
LENGTH
CUT-OFF
TAB
CRIMP HEIGHT
TWISTING
BEND
DOWN
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No. ATS-638666100
Revision: A
Release Date: 04-11-00
Revision Date: 04-26-07
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for MOX 0.635mm (.025") Receptacle Crimp Terminal
CRIMP SPECIFICATION
Terminal Series No.
98658
Bell mouth
Mm
In.
0.20-0.50 .008-.020
Cut-off Tab Maximum
mm
In.
0.30
.012
Conductor Brush
mm
In.
0.10-0.50 .004-.020
Terminal Series No.
98658
Bend up Bend down Twist Roll
Degree
3
3
Degree
5
6
Punch Width (Ref)
Seam
Conductor Insulation
Seam shall not be open
mm In mm In
and no wire allowed out
1.40 .055 1.80 .071 of the crimping area
After crimping, the conductor profile should measure the following.
Conductor
Terminal Series No. Wire Size Actual mm
²
Wire Type
Crimp Height
Crimp Width (Ref)
mm
In.
mm
In.
0.35mm
²
0.34
IR
0.73-0.79 .029-.031
22 AWG
0.35
TXL
0.79-0.79 .029-.031
1.40
.055
98658
0.50mm
²
0.50
ID
0.83-0.89 .033-.035
0.50
IR
0.83-0.89 .033-.035
0.50mm
²
Insulation
Pull Force Minimum
Crimp Height
Terminal Series No. Wire Size Actual mm
²
Wire Type
Crimp Width (Ref)
Maximum
mm
In.
mm
In.
N
Lb.
0.35mm
²
0.34
IR
1.76 .069
60.0
13.50
22 AWG
0.35
TXL
1.90 .075
60.0
13.50
1.80
.071
98658
0.50mm
²
0.50
ID
1.90 .075
80.0
17.99
0.50
IR
1.90 .075
80.0
17.99
0.50mm
²
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No. ATS-638666100
Revision: A
Release Date: 04-11-00
Revision Date: 04-26-07
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for MOX 0.635mm (.025") Receptacle Crimp Terminal
PARTS LIST
FineAdjust Applicator 63866-6100
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63866-6170
63866-6170
Tool Kit (All “Y” Items)
REF
1
63444-1428
63444-1428
Conductor Punch
1Y
2
63455-0018
63455-0018
Conductor Anvil
1Y
3
63454-0030
63454-0030
Insulation Punch
1Y
4
63456-0026
63456-0026
Insulation Anvil
1Y
5
63443-0003
63443-0003
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components(REF 666050)
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-Off Plunger Spring
1
9
11-40-4039
8302-5
Plunger Striker
1
10
63443-0009
63443-0009
Front Scrap Chute
1
11
63443-0024
63443-0024
Key
1
12
63443-0092
63443-0092
Wire Stop
1
13
63443-1716
63443-1716
18.60mm Spacer
1
14
63443-2215
63443-2215
15.00mm Spacer
1
15
63443-2314
63443-2314
3.70mm Spacer
1
16
63443-6117
63443-6117
Rear Cover
1
Frame
17
63800-4901
63800-4901
Top
1
18
63801-3281
63801-3281
Base
1
19
63801-4650
63801-4650
Track
1
Hardware
20
N/A
N/A
M3 by 6 Long SHCS
2**
21
N/A
N/A
M3 by 6 Long FHCS
1**
22
N/A
N/A
M4 by 6 Long SHCS
2**
23
N/A
N/A
M4 by 12 Long BHCS
2**
24
N/A
N/A
M4 by 50 Long SHCS
2**
25
N/A
N/A
M5 by 12 Lg SHCS
1**
26
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
27
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-638666100
Revision: A
Release Date: 04-11-00
Revision Date: 04-26-07
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for MOX 0.635mm (.025") Receptacle Crimp Terminal
Assembly Drawing
17
26
27
3
9
23 (2)
16
1
17
19
20
7
(2)
18
12
25
5
4
8
6
2
14
15
13
11
21
10
22
22
12
Figure 1
24 (2)
Doc No. ATS-638666100
Revision: A
Release Date: 04-11-00
Revision Date: 04-26-07
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for MOX 0.635mm (.025") Receptacle Crimp Terminal
NOTES
1.
2.
3.
4.
5.
Molex recommends an extra perishable tooling kit be maintained at your facility.
Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight.
Slugs, Terminals, Dirt and Oil should be kept clear of work area.
Wear safety glasses at all times.
For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could
result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing
machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
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Doc No. ATS-638666100
Revision: A
Release Date: 04-11-00
Revision Date: 04-26-07
UNCONTROLLED COPY
Page 5 of 5
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