8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-2
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
SERVO LATCH PLATE
SMART APPLICATOR
PNEUMATIC FEED
-
-
-
-
-
-
2119951-1
-
-
-
1901697-1
-
-
-
-
-
PART NUMBERS REQUIRED
8- 2150195 -5
8- 2150195 -4
-
-
-
-
-
-
-
-
-
-
-
-
-
2168400-7
-
-
(QUANTITY 2)
A
66
A
A1
RELEASED
ECR-16-005314
17OCT2014
13APR2016
KH
RS
UG
LZ
2150195 -2
2150195 -5
2150195 -6
D
A
A
A
A
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
4
PNEUMATIC
SERVO
LATCH PLATE
2161326-1
2119950-1
-
-
-
4
2119792-2
-
-
2119641-1
-
-
-
-
-
-
-
2063440-2
-
-
-
-
SERVO
LATCH PLATE
11
NONE
-
7- 2150195 -7
2150195 -7
6
-
-
-
-
-
6
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.79 mm [.110]
3.56 mm [.140]
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-10390
F
OV
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
6.3 FASTIN-FASTON TAB
n
TE CRIMP SPECIFICATION
TERMINAL NAME:
TERMINAL DATA:
TE TERMINAL
4.80-5.60 mm [.189-.220 IN]
INSULATION DIAMETER RANGE
2.10-3.10 mm [.083-.122 IN]
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
FASTIN-FASTON .250 TAB
n
TE CRIMP SPECIFICATION
114-18022
-
10
-
-
-
4.80-5.60 mm [.189-.220 IN]
INSULATION DIAMETER RANGE
2.10-2.90 mm [.083-.114 IN]
114-18022
-
10
-
-
-
-
C
-
TERMINALS APPLIED
TE TERMINAL
928962-1
928962-2
928962-3
928962-4
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TERMINALS APPLIED
C1__DWG_PN_2_0
TE TERMINAL
928962-5
928962-6
928962-7
928962-8
TE TERMINAL
929902-1
929902-2
929902-3
929902-4
C1__DWG_PN_3_0
TE TERMINAL
929902-5
929902-6
C1__DWG_PN_4_0
TE TERMINAL
444152-1
444152-2
C2__DWG_PN_1_0
TE TERMINAL
444152-3
444152-4
C2__DWG_PN_2_0
TE TERMINAL
444152-7
444152-8
C2__DWG_PN_3_0
TE TERMINAL
C2__DWG_PN_4_0
6
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_4_1
C2__DWG_PN_1_1
C2__DWG_PN_2_1
C2__DWG_PN_3_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C2__DWG_PN_1_2
C2__DWG_PN_2_2
C2__DWG_PN_3_2
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_3_4
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
W1__DWG_WGAUGE_1
1.95+/-0.05 [.077+/-.002]
1.77+/-0.05 [.070+/-.002]
1.65+/-0.05 [.065+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9
W1__FA_SETTING_1
6.0
8.2
9.5
WIRE
SIZE
W1__FA_SETTING_2
2.50mm2
2.00mm2
1.50mm2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
1.95+/-0.05 [.077+/-.002]
1.77+/-0.05 [.070+/-.002]
1.65+/-0.05 [.065+/-.002]
9
CRIMP HEIGHT
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
6.0
8.2
9.5
W2__FA_SETTING_1
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W2__DWG_CRIMP_HT_2
W2__FA_SETTING_2
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
W2__DWG_WGAUGE_3
W2__DWG_CRIMP_HT_3
W2__FA_SETTING_3
1
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
B
2
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
2150195 -4
2150195 -5
2150195 -6
6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
& 180.
& 180.
1
1
1
1
7
8
9
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
TERMINAL LUBRICANT IS RECOMMENED.
10
11
A
12
-77 -7 -6 -5 -2
-
-
-
-
-
1
-
-
1
-
-
-
-
1
-
-
-
1
1
1
1
1
1
1
2119957-2
8-21084-0
2119640-1
2079988-1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
PART NO
DESCRIPTION
260
252
250
249
1
1
ITEM
NO
-77 -7 -6 -5 -2
DIMENSIONS:
- - - - 1
- 1 - 1 1
- 1 - 1 1
- - 1 - -
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - 2 2 -
- - - - 1
- - 1 1 -
- - REF REF -
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - - 2
- 1 1 1 1
- REF REF REF REF
- - - - 1
- - - - 1
- - REF REF -
- - 1 1 -
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 - - 1
- 2 2 2 2
- 1 1 1 1
- 1 - 1 1
- 3 - 3 3
- 1 1 1 1
- 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- - - - 1
- - - - 1
- 1 1 1 1
- 1 - 1 1
- 1 1 1 1
- 1 - 1 1
- 1 - 1 1
- 1 1 1 1
- 1 1 1 1
- 1 - 1 1
- 8 8 8 8
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 4 4 4 4
- 1 1 1 1
- 1 1 1 1
- - - - -
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
1 1 1 1 1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
3
1
4
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2119641-1
2119798-1
1-22279-3
2119759-1
2119082-7
2079764-1
2119083-1
2168400-7
2063440-2
2119740-2
1901697-1
1752354-2
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
2119955-2
455888-5
2119791-9
2119956-2
2-18032-2
2119740-1
2168078-1
1976052-1
2119793-1
992763-5
2079383-4
2168400-4
2168083-9
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
18023-9
2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
2119644-2
2119085-1
2119092-1
1-18028-2
2168083-9
2168083-2
240639-1
1320906-1
1-1752371-6
2-22281-3
1752373-4
1-1901696-8
1-1901695-8
1-2079383-1
1752360-1
1-240644-7
-
5-690482-0
2-1333219-1
1-2217206-0
1803203-1
7-240641-0
2-238011-1
1633964-4
455888-9
1-456422-0
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
AIR FEED MODULE
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN,TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 20
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM,AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
-
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
BLOCK, FRONT DEPRESSOR
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
DWN
CHK
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
K.HUANG
L.ZHANG
U.GUO
-
-
03SEP2014
03SEP2014
03SEP2014
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
248
247
246
245
244
243
242
240
238
213
183
180
177
176
175
174
172
166
164
163
137
135
133
84
82
73
71
70
67
66
65
63
62
60
57
56
55
54
53
52
51
49
46
44
41
40
39
38
37
35
33
31
29
27
25
24
22
20
19
18
17
13
11
10
9
8
7
6
5
4
3
2
1
D
C
B
ITEM
NO
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
ATLANTIC VERSION
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150195
SCALE
RESTRICTED TO
00779
1:1
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
A1
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
6
37
40
44
245
REF
6
62
D
18.2
0.5
38
39
260
7
7
252
35
247
246
245
44
180
244
166
8
177
D
2
2
2
2
1
7
56
FEED TYPE
PNEUMATIC
REF
6
2
242
243
5
HOLDDOWN SET-UP
63
82
1
1
2
250
249
238
C
3
4
73
6
41
1
2
A
137
C
163
2
2
2
176
175
174
52
65
180
10
2
20
19
57
33
67
213
66
18
70
54
55
51
172
6
164
A
SERVO
LATCH PLATE
B
B
84
CAM POSITION
30mm STROKE
4
29
248
33
27
8
46
60
31
13
9
11
17
53
33
25
22
24
A
133
135
240
183
REF
SERVO FEEDER
NOT INCLUDED
1
1
1
A
49
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
K.HUANG
L.ZHANG
U.GUO
-
-
03SEP2014
03SEP2014
03SEP2014
NAME
TE Connectivity
Harrisburg, PA 17105-3608
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150195
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:1
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
A1
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
SET UP GAUGE
2119599-2
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
-
-
2119951-1
2161326-1
-
2119950-1
-
-
-
1901697-1
-
-
2119792-2
-
-
-
8- 2150195 -5
8- 2150195 -4
-
-
-
-
PART NUMBERS REQUIRED
-
-
-
-
2119641-2
-
-
-
-
-
-
-
-
-
2168400-7
-
(QUANTITY 2)
-
-
2063440-2
-
-
6
6
A
66
-
SEE SHEET 1
-
-
-
2- 2150195 -2
A
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
2- 2150195 -5
2- 2150195 -7
7- 2150195 -7
A
A
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
SERVO
LATCH PLATE
NONE
-
-
4
PNEUMATIC FEED
-
-
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.79 mm [.110]
3.56 mm [.140]
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-10390
F
OV
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
6.3 FASTIN-FASTON TAB
n
TE CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
4.80-5.60 mm [.189-.220 IN]
INSULATION DIAMETER RANGE
2.10-3.10 mm [.083-.122 IN]
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
FASTIN-FASTON .250 TAB
n
TE TERMINAL
TE CRIMP SPECIFICATION
114-18022
-
10
-
-
-
4.80-5.60 mm [.189-.220 IN]
INSULATION DIAMETER RANGE
2.10-2.90 mm [.083-.114 IN]
114-18022
-
10
-
-
-
-
C
-
TERMINALS APPLIED
TE TERMINAL
928962-1
928962-2
928962-3
928962-4
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TERMINALS APPLIED
C1__DWG_PN_2_0
TE TERMINAL
928962-5
928962-6
928962-7
928962-8
TE TERMINAL
929902-1
929902-2
929902-3
929902-4
C1__DWG_PN_3_0
TE TERMINAL
929902-5
929902-6
C1__DWG_PN_4_0
TE TERMINAL
444152-1
444152-2
C2__DWG_PN_1_0
TE TERMINAL
444152-3
444152-4
C2__DWG_PN_2_0
TE TERMINAL
444152-7
444152-8
C2__DWG_PN_3_0
TE TERMINAL
C2__DWG_PN_4_0
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_4_1
C2__DWG_PN_1_1
C2__DWG_PN_2_1
C2__DWG_PN_3_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C2__DWG_PN_1_2
C2__DWG_PN_2_2
C2__DWG_PN_3_2
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_3_4
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
1.95+/-0.05 [.077+/-.002]
1.77+/-0.05 [.070+/-.002]
1.65+/-0.05 [.065+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
6
9
W1__FA_SETTING_1
6.0
8.2
9.5
WIRE
SIZE
W1__FA_SETTING_2
2.50mm2
2.00mm2
1.50mm2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
1.95+/-0.05 [.077+/-.002]
1.77+/-0.05 [.070+/-.002]
1.65+/-0.05 [.065+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
9
W2__FA_SETTING_1
6.0
8.2
9.5
W1__DWG_CRIMP_HT_2
W2__DWG_CRIMP_HT_2
W2__FA_SETTING_2
W1__FA_SETTING_3
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W2__DWG_WGAUGE_3
W2__DWG_CRIMP_HT_3
W2__FA_SETTING_3
B
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2150195 -4
2150195 -5
1
& 180.
1
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
& 153.
1
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
1
1
A
10
11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12
TERMINAL LUBRICANT IS RECOMMENED.
-77 -27 -25 -22
-
-
1
-
1
-
1
1
1
1
2119782-1
2119640-1
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
PART NO
DESCRIPTION
ITEM
NO
251
250
-77 -27 -25 -22
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
- - - 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - 2 -
- - - 1
- - 1 -
- 4 4 4
- - REF -
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - - 2
- 1 1 1
- REF REF REF
- - - 1
- 1 1 1
- - - 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - - 1
- - REF -
- - 1 -
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 2 2 2
- 1 - 1
- 2 2 2
- 1 1 1
- 1 1 1
- 3 3 3
- 4 4 4
- 2 2 2
- 2 2 2
- 2 2 2
- 2 2 2
- 1 1 1
- - - 1
- - - 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 8 8 8
- 2 2 2
- 2 2 2
- 1 1 1
- 2 2 2
- 1 1 1
- 2 2 2
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - - -
- 1 1 1
1 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
1 1 1 1
- 1 1 1
1 1 1 1
1
1
1
1
1
2
1
1
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
3
4
2
2
2
2
1
1
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2079988-1
1-22279-3
2119082-7
2079764-1
2119083-1
2168400-7
2063440-2
2119740-2
2079383-9
1901697-1
1752354-2
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2119655-6
2119651-1
2119092-2
3-23627-7
SEE NOTE 4
1633743-1
2119955-2
455888-5
2119791-9
2119956-2
2-18032-2
2119740-1
2168078-1
1976052-1
2119793-1
992763-5
2168400-4
2168083-9
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
18023-9
2079383-7
2119645-1
2119957-1
2119644-2
1-18028-2
2168083-9
2168083-2
240639-1
1320906-1
1-1752371-6
2-22281-3
1752373-4
1-1901696-8
1-1901695-8
1752360-1
1-240644-7
-
5-690482-0
2-1333219-1
1-2217206-0
1803203-1
7-240641-0
2-238011-1
1633964-4
455888-9
1-456422-0
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
AIR FEED MODULE
TAG,IDENTIFICATION
SCR, BHSC, RoHS (M6 X 20)
FEED FINGER ASSEMBLY,EF
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
APPLICATOR BASIC ASSEMBLY, EF
RAM, ASIAN STYLE, END FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN,TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 20
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
-
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
BLOCK, FRONT DEPRESSOR
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
03SEP2014
03SEP2014
03SEP2014
NAME
PART NO
DWN
CHK
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
ITEM
NO
249
246
244
243
242
240
238
213
186
183
180
177
176
175
174
172
166
164
163
153
152
145
144
141
140
139
137
135
133
84
82
73
71
70
67
66
65
63
62
57
56
55
54
53
52
51
49
41
40
39
38
33
31
29
27
25
24
22
20
19
18
13
11
10
9
8
7
6
5
4
3
2
1
D
C
B
A
K.HUANG
L.ZHANG
U.GUO
-
-
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150195
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:1
SHEET
3
OF
4
REV
-
A1
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
251
40
6
62
66
-
SEE SHEET 1
-
-
-
141
REF
38
39
D
D
7
153
139
145
246
2
FEED TYPE
1
56
7
7
18.2
180 REF
242
0.5
244
243
6
2
2
140
2
PNEUMATIC
166
8
177
5
2
250
249
238
HOLDDOWN SET-UP
63
82
1
1
A
137
163
172
51
C
3
4
73
6
41
1
2
C
2
2
2
176
175
174
52
65
180
19
10
20
2
57
33
67
213
18
70
54
55
SERVO
LATCH PLATE
6
164
A
B
66
B
A
84
4
133
135
240
183
SERVO FEEDER
NOT INCLUDED
REF
CAM POSITION
30mm STROKE
29
33
27
8
141
144
31
13
9
11
186
53
33
25
22
24
152
1
1
1
49
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
K.HUANG
L.ZHANG
U.GUO
-
-
03SEP2014
03SEP2014
03SEP2014
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean End Feed
Applicator
-
2150195
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:1
SHEET
4
OF
4
REV
-
A1
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