8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2151056 -1
2151056 -2
5-2151056-1
5-2151056-2
7-2151056-1
7-2151056-2
D
REVISION
H
H
H
H
H
H
A
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
SEAL STRIPPER CRIMPER
TERMINATING UNIT
SEAL STRIPPER CRIMPER
TERMINATING UNIT
MECHANICAL AND CRIMP
TOOLING KIT
PNEUMATIC AND CRIMP
TOOLING KIT
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
MECHANICAL
PNEUMATIC
MECHANICAL
PNEUMATIC
-
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
F2
G
H
H1
ECR-14-012346
ECR-18-005714
ECR-18-009089
ECR-18-016880
14AUG2014
16APR2018
13JUN2018
02NOV2018
BW
JAH
YY
YY
JT
JDG
CT
TE
-
-
-
-
-
-
-
3
-
-
1
1
1
1
1
1
1
-
1
-
-
-
-
-
-
-
REF
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
1
-
-
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
2
2
-
-
-
-
-
1
1
1
1
1
-
-
-
-
-
-
-
-
REF
-
-
-
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
2
-
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
REF
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
1
-
-
-
-
1
1
2
2
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
-
-
-
1
1
1
1
1
-
1
1
1
1
1
1
1
REF
-
-
-
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
2
1
1
-
-
1
1
2
2
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
1
1
1
1
1
1
-
1
-
-
-
-
-
-
-
2
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
1
-
-
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
-
-
1
1
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
7- 2151056 -7
-
-
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.57 mm [.062]
3.30 mm [.130]
SIZE
TYPE
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
(A) 2141902-2
(A) 2141902-3
(A) 2141902-8
TE TERMINAL
964971-1
963530-1
TE SEAL
C1__DWG_PN_3_0
APPLICATOR INSTRUCTIONS
408-35042
F
O
TERMINAL DATA:
TERMINAL NAME:
3.20-3.80 [.125-.149 IN]
WIRE STRIP LENGTH
MICRO TIMER 2 CONTACT
n
TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
INSULATION DIAMETER RANGE
-
-
-
C
TERMINAL
APPLICATION
SPECIFICATION
(A) 114-18081
(B) 114-18082
-
-
3.20-3.80 [.125-.149 IN]
WIRE STRIP LENGTH
MICRO TIMER 2 CONTACT
n
TE CRIMP SPECIFICATION
-
REF REF
INSULATION DIAMETER RANGE
-
-
-
TERMINALS APPLIED
TE TERMINAL
(A) 969005-2
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TERMINAL
APPLICATION
SPECIFICATION
CABLE DIA.
(A) 114-18081
(B) 114-18082
-
-
(A) 4-969005-1
(A) 969005-3
(A) 969005-6
C1__DWG_PN_1_2
(A) 4-1241730-1
(B) 969028-2
(B) 969028-3
(B) 969028-5
TE TERMINAL
(A) 1241730-2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
1394133-1
96530-1
TE SEAL
964971-1
C1__DWG_PN_3_0
TE SEAL
TERMINALS APPLIED
(B) 2141884-2
(B) 2141884-5
TE TERMINAL
TE SEAL
CABLE DIA.
C1__DWG_PN_4_0
-
-
-
-
-
-
-
5
C1__DWG_PN_3_1
C1__DWG_PN_1_3
C1__DWG_PN_2_3
(B) 2141884-3
1394133-1
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_2_5
WIRE
SIZE
0.50mm2
0.35mm2
0.25mm2
0.20mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
1.12+/-0.03 [.044+/-.001]
1.05+/-0.03 [.041+/-.001]
1.00+/-0.03 [.039+/-.001]
0.98+/-0.03 [.039+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4
W1__FA_SETTING_1
WIRE
SIZE
W1__FA_SETTING_2
5.5
6.0
6.8
6.9
0.35mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.08+/-0.03 [.043+/-.001]
4
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5.8
-
-
-
-
-
-
-
-
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
W1__FA_SETTING_4
1
2
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
B
3
4
5
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
-
-
-
-
-
1
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS
A
1
1
1
.
1
1
1
-
1
1803515-3
2-1803583-1
2119640-1
2079988-1
2119641-1
2119082-7
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
4-1722335-3
1-5018030-0
1-1752354-9
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994970-2
240638-1
3-23627-7
2119799-1
455888-3
2844908-1
2844907-1
455888-5
2168083-1
1633782-2
1803607-1
2119791-9
2119943-1
2119740-1
2168078-1
2168083-2
5-18022-5
985575-3
1338685-1
2168083-3
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
1-1752356-3
2079383-5
2-2844962-8
2844992-2
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1333202-4
5-240641-4
2119781-1
238011-8
1-1633965-0
455888-4
1-456403-3
RAM ASSEMBLY, SF ATLANTIC
APPLICATOR BASIC ASSEMBLY, SF
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
SPACER, CRIMPER
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
1803515-3
-
1
2-1803583-1
-
1
2119640-1
-
1
2079988_GATD
-
1
2119641-1
-
1
2119082-7
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
1
2119580-1
-
1
2063440-1
-
1
4-1722335-3
-
1
1-5018030-0
-
1
1-1752354-9
-
1
993111-1
-
1
SIMP_5-22280-0
-
1
1752353-3
-
1
1901680-2
-
2
21045-3
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
455888-3
-
1
2844908
-
1
2844907
-
1
455888-5
-
2
2168083-1
-
1
1633782-2
-
1
1803607-1
-
1
2119791-9
-
1
2119943-1
-
1
2119740-1
-
2
2168078-1
-
1
2168083-2
-
1
5-18022-5
-
1
985575-3
-
1
1338685-1
-
4
2168083-3
-
2
2168083-3
-
1
5018030-1
-
1
811242-5_OLD
-
1
690753-2
-
3
18023-9
-
1
2119652
-
1
2119653
-
1
1803583-9
-
1
1803515-1
-
1
1803602-1
-
1
1-1752356-3
-
2
2079383-5
-
2
2-2844962-8
-
1
2844992-2
-
1
455888-3
-
1
1320928-2
-
1
2168083-2
-
2
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
318707-1
-
1
1333202-4
-
1
5-240641-4
-
1
2119781-1
-
1
238011-8
-
1
1-1633965-0
-
1
455888-4
-
1
1-456403-3
-77
-72 -71 -52 -51
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
-1
DWN
CHK
PART NO
C.CHEN
S.XI
I.CRUZ
-
-
02APR2011
02APR2011
02APR2011
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
293
292
250
249
248
244
243
242
241
239
238
182
181
180
177
176
175
174
172
164
163
137
136
120
99
98
82
79
78
71
70
69
67
66
60
59
57
56
54
53
52
51
50
49
48
47
46
44
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151056
SCALE
RESTRICTED TO
00779
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
H1
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
A
239
59
56
44
293
1.1 REF
2
5
REF
D
57 REF
5
PNEUMATIC
A
250
249
2
244
54
243
50
242
7
177
82
1
52
51
2 176
2
174
181
2
175
182
3
180
66
2
67
57
1
120
2
3
SHEAR DEPRESSOR DETAIL
238
163
59
136
8
REF
1.9
0.5
70
34 REF
69
2
C
137
172
56
3
C
1
4
TERMINAL SUPPORT LOCATION
28
5
41
44.61
0.05
44 293
REF
164
19.0
5
180
REF
0.5
33
24
A
RAM
19
20
21
9
12
241
13
1
1
AND HOLD DOWN SET-UP
B
30
78
29
B
ITEM 30 LOCATED AT
FRONT HOLES
29 REF
30 REF
79
CAM POSITIONS
30mm STROKE
30mm STROKE
11
30mm STROKE
46
292
98
99
34
54
8
1
60
54
10
1
20
8.3
0.5
262 REF
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
47
48
248
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
C.CHEN
S.XI
I.CRUZ
-
-
02APR2011
02APR2011
02APR2011
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
MECHANICAL
POST FEED
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151056
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
H1
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2- 2151056 -1
2- 2151056 -2
7- 2151056 -7
REVISION
H
H
A
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
-
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
-
SEE SHEET 1
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.57 mm [.062]
3.30 mm [.130]
-
SIZE
TYPE
-
-
-
3
1
1
1
1
1
1
-
1
2
1
1
1
4
-
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
2
1
1
1
1
-
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
-
-
-
1
4
1
1
1
-
-
1
1
1
1
2
1
1
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
APPLICATOR INSTRUCTIONS
408-35042
F
O
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
3.45-3.47 mm [.136-.136 IN]
WIRE STRIP LENGTH
MICRO TIMER 2 CONTACT
n
TE CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
-
-
C
TERMINAL
APPLICATION
SPECIFICATION
(A) 114-18081
(B) 114-18082
-
-
3.20-3.80 [.125-.149 IN]
WIRE STRIP LENGTH
MICRO TIMER 2 CONTACT
n
TE TERMINAL
TE CRIMP SPECIFICATION
REF REF
INSULATION DIAMETER RANGE
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
CABLE DIA.
(A) 114-18081
(B) 114-18082
-
-
TERMINALS APPLIED
(A) 969005-2
(A) 969005-3
(A) 4-969005-1
(A) 969005-6
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_1_2
(A) 1241730-2
(A) 4-1241730-1
(B) 969028-2
(B) 969028-3
(B) 969028-5
C1__DWG_PN_2_2
964971-1
1394133-1
963530-1
TE SEAL
C1__DWG_PN_3_0
TE SEAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
(B) 2141884-2
(B) 2141884-5
TE TERMINAL
C1__DWG_PN_3_2
(B) 2141884-3
(A) 2141902-2
(A) 2141902-3
(A) 2141902-8
TE TERMINAL
1394133-1
963530-1
964971-1
TE SEAL
C1__DWG_PN_3_0
TE SEAL
CABLE DIA.
-
-
-
-
-
-
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_2_5
WIRE
SIZE
0.50mm2
0.35mm2
0.25mm2
0.20mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
1.12+/-0.03 [.044+/-.001]
1.05+/-0.03 [.041+/-.001]
1.00+/-0.03 [.039+/-.001]
0.98+/-0.03 [.039+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4
W1__FA_SETTING_1
WIRE
SIZE
W1__FA_SETTING_2
5.5
6.0
6.8
6.9
0.35mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.08+/-0.03 [.043+/-.001]
4
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
-
-
W1__FA_SETTING_1
5.8
-
-
-
-
5
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_3
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_4
W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
-
-
-
-
-
-
-
B
1
2
3
4
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
-
-
-
-
-
-
-
-
-
-
-
1
5
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
-
-
-
-
-
1
-
-
-
1
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS
A
1
1
.
1
1
-
1
2119640-1
2079988-1
2119082-7
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
21045-3
994970-2
240638-1
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
3-23627-7
2119799-1
455888-3
2844908-1
2844907-1
455888-5
2168083-1
1633782-2
1803607-1
2119791-9
2119943-1
2119740-1
2168078-1
5-18022-5
985575-3
1338685-1
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
1803602-1
1-1752356-3
2079383-5
2-2844962-8
2844992-2
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1333202-4
5-240641-4
2119781-1
238011-8
1-1633965-0
455888-4
1-456403-3
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
SPACER, CRIMPER
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
2119640-1
-
1
2079988_GATD
-
1
2119082-7
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
1
2119580-1
-
1
2063440-1
-
2
21045-3
-
1
COUNTER_994970
-
1
240638
-
1
2119641-2
-
1
2168083-8
-
4
2168083-9
-
1
2119653-2
-
1
1-1803583-0
-
1
1803516-1
-
1
3-23627-7
-
1
2119799
-
1
455888-3
-
1
2844908
-
1
2844907
-
1
455888-5
-
2
2168083-1
-
1
1633782-2
-
1
1803607-1
-
1
2119791-9
-
1
2119943-1
-
1
2119740-1
-
2
2168078-1
-
1
5-18022-5
-
1
985575-3
-
1
1338685-1
-
2
2168083-3
-
1
5018030-1
-
1
811242-5_OLD
-
1
690753-2
-
3
18023-9
-
1
2119652
-
1
1803602-1
-
1
1-1752356-3
-
2
2079383-5
-
2
2-2844962-8
-
1
2844992-2
-
1
455888-3
-
1
1320928-2
-
1
2168083-2
-
2
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
318707-1
-
1
1333202-4
-
1
5-240641-4
-
1
2119781-1
-
1
238011-8
-
1
1-1633965-0
-
1
455888-4
-
1
1-456403-3
-77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
C.CHEN
S.XI
I.CRUZ
-
-
02APR2011
02APR2011
02APR2011
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
250
249
244
243
242
241
239
238
172
164
163
151
144
143
142
141
140
137
136
120
99
98
82
79
78
71
70
69
67
66
59
57
56
53
52
51
50
49
48
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
C
B
A
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151056
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
H1
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
A
5
REF
239
140
D
2
1.1 REF
59
56
244
57
SHEAR DEPRESSOR DETAIL
REF
5
243
PNEUMATIC
A
250
249
238
163
59
136
137
2
53
242
2
3
50
8
7
REF
1.9
0.5
34
REF
82
52
1
1
TERMINAL SUPPORT LOCATION
120
70
C
172
56
51
C
69
2
3
1
4
28
5
41
35.58
164
2
67
33
57
5
66
0.05
140
REF
RAM SET-UP
24
B
30
A
19
20
21
9
12
241
13
1
29
REF
ITEM 30 LOCATED AT
FRONT HOLES
30
REF
1
B
78
29
CAM POSITIONS
30mm STROKE
30mm STROKE
79
30mm STROKE
142
151
48
141
98
99
34
143
8
144
143
10
20
11
8.3
1
1
0.5
262
REF
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
C.CHEN
S.XI
I.CRUZ
-
-
02APR2011
02APR2011
02APR2011
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151056
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
H1
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