T2 Terminator for .070 Female Crimp Terminal
T2
Terminator
Tooling
Application Tooling
Specification Sheet
Order No. 63911-4300
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: .070 Female Crimp Terminals, 24-26 AWG.
Terminal Series No.
Terminal
Order No.
Wire Size
Insulation Diameter
IPC/WHMA-A60 (1)
Terminal (2)
mm
In.
mm
In.
.052-.057
.052-.057
Strip Length
mm
4.0-4.8
4.0-4.8
In.
.157-.189
.157-.189
AWG mm²
35746-0410
24
0.20
35746
1.32-1.45 .052-.057 1.32-1.45
35746-0411
26
0.12
35748-0410
24
0.20
35748
1.32-1.45 .052-.057 1.32-1.45
35748-0411
26
0.12
(1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD.
(2) Overall insulation OD specification for terminal.
DEFINITION OF TERMS
BELL MOUTH
BRUSH
INSULATION
CRIMP
SEAM
BEND UP
ROLLING
STRIP
LENGTH
CUT-OFF TAB
CONDUCTOR
COND.CRIMP
CRIMP
HEIGHT
TWISTING
BEND
DOWN
The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope.
Doc No: ATS-639114300
Revision: B
Release Date: 04-01-10
Revision Date: 07-20-10
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for .070 Female Crimp Terminal
CRIMP SPECIFICATION
Terminal Series No.
35746
35748
Bend up
3
3
Bell mouth
mm
In.
0.2-0.5 .008-.020
0.2-0.5 .008-.020
Bend down Twist
Degree
35746
35748
3
3
Cut-off Tab Maximum
mm
In.
0.40
.016
0.40
.016
Roll
Conductor Brush
mm
In.
0.3-0.8 .012-.032
0.3-0.8 .012-.032
Terminal Series No.
Degree
3
5
3
5
Punch Width (Ref)
Seam
Conductor Insulation
Seam shall not be
mm In mm In
open and no wire allowed
1.40 .055 2.30 .091 out of the crimping area
1.40 .055 2.30 .091
After crimping, the crimp profiles should measure the following:
Terminal
Series No.
35746
35748
Τ
Wire Size
AWG
24
26
24
26
mm
2
0.20
0.12
0.20
0.12
Conductor
Insulation
Crimp Height
Crimp Width (Ref) Crimp Height (Ref) Crimp Width (Ref)
mm
In.
mm
In.
mm
In.
mm
In.
1.00-1.10 .039-.043 1.40-1.60 .055-.063
2.55
.100
2.30-2.50 .091-.098
2.45
.097
2.30-2.50 .091-.098
0.90-1.00 .035-.039 1.40-1.60 .055-.063
1.00-1.10 .039-.043 1.40-1.60 .055-.063
2.55
.100
2.30-2.50 .091-.098
2.45
.097
2.30-2.50 .091-.098
0.90-1.00 .035-.039 1.40-1.60 .055-.063
Pull Force
Minimum
N
Lb.
29.4 6.61
19.6 4.41
29.4 6.61
19.6 4.41
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639114300
Revision: B
Release Date: 04-01-10
Revision Date: 07-20-10
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for .070 Female Crimp Terminal
PARTS LIST
T2 Terminator 63911-4300
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63911-4370
63911-4370
Tool Kit (All “Y” Items)
REF
63444-1441
63444-1441
Conductor Punch
1Y
1
63445-1467
63445-1467
Conductor Anvil
1Y
2
63446-2313
63446-2313
Insulation Punch
1Y
3
63445-2315
63445-2315
Insulation Anvil
1Y
4
63443-0002
63443-0002
Front Cut-Off Plunger
1Y
5
63443-0012
63443-0012
Front Plunger Retainer
1Y
6
Other Components
7
11-17-0022
1739-21
Hold Down Spring
1
8
11-18-4083
60707-8
Feed Guide
1
9
11-24-1067
4996-4
Cut-off Plunger Spring
1
10
11-40-4039
8302-5
Front Plunger Striker
1
11
63443-0009
63443-0009
Front Scrap Chute
1
12
63443-0024
63443-0024
Key
1
13
63443-0085
63443-0085
Wire Stop L-Bracket
1
14
63443-0090
63443-0090
Wire Stop
1
15
63443-0093
63443-0093
Shank
1
16
63443-1720
63443-1720
19.00mm Height Spacer
1
63443-2214
63443-2214
14.00mm Spacer
1
17
63443-2319
63443-2319
3.95mm Spacer
1
18
19
63443-6011
63443-6011
Rear Cover
1
20
63443-7115
63443-7115
Terminal Hold Down
1
Frame
21
63800-8500
63800-8500
T2 Terminator
1
Hardware
22
N/A
N/A
M3 by 6 Long FHCS
1**
23
N/A
N/A
M3 by 6 Long SHCS
2**
24
N/A
N/A
M3 by 8 Long SHCS
1**
25
N/A
N/A
M4 by 6 Long SHCS
2**
26
N/A
N/A
M4 by 12 Long BHCS
2**
27
N/A
N/A
M4 by 14 Long SHCS
2**
28
N/A
N/A
M4 by 50 Long SHCS
2**
29
N/A
N/A
M5 by 12 Long SHCS
1**
30
N/A
N/A
#10-32 by 3/8”Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639114300
Revision: B
Release Date: 04-01-10
Revision Date: 07-20-10
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for .070 Female Crimp Terminal
Assembly Drawing
26 (2)
(2)
1
3
10
30
15
20
7
8
23
19
13
5
2
4
9
6
14
18
11
28
(2)
25
17
16
12
22
Figure 1
21
14
29
25
24
27 (2)
Doc No: ATS-639114300
Revision: B
Release Date: 04-01-10
Revision Date: 07-20-10
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for .070 Female Crimp Terminal
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No: ATS-639114300
Revision: B
Release Date: 04-01-10
Revision Date: 07-20-10
UNCONTROLLED COPY
Page 5 of 6
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