8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2151965 -1
2151965 -2
5-2151965-1
5-2151965-2
7-2151965-1
7-2151965-2
D
REVISION
E
E
E
E
E
E
D
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
SEAL STRIPPER CRIMPER
TERMINATING UNIT
SEAL STRIPPER CRIMPER
TERMINATING UNIT
MECHANICAL AND CRIMP
TOOLING KIT
PNEUMATIC AND CRIMP
TOOLING KIT
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
MECHANICAL
PNEUMATIC
MECHANICAL
PNEUMATIC
-
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
B
C
D
E
ECR-16-016218
ECR-17-012480
ECR-18-004085
ECR-18-012418
16NOV2016
25AUG2017
16MAR2018
04AUG2018
YY
TB
FL
TB
-
1
2119640-1
CT
TE
CT
TE
-
-
-
-
-
3
1
1
1
1
1
1
1
-
1
-
-
-
-
-
-
-
REF
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
4
2
1
1
-
-
1
1
1
1
2
2
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
2
1
-
1
1
2
1
2
2
-
-
-
1
1
1
1
1
-
-
-
-
-
-
-
-
REF
-
-
-
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
4
2
1
2
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
2
1
-
1
1
2
1
2
-
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
REF
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
4
2
1
1
-
-
-
-
1
1
2
2
1
1
2
1
1
1
1
-
1
-
1
1
1
1
1
1
1
-
1
1
1
1
1
2
-
-
-
1
1
1
1
1
-
1
1
1
1
1
1
1
REF
-
-
-
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
4
2
1
2
1
1
-
-
1
1
2
2
1
1
2
1
1
1
1
-
1
-
1
1
1
1
1
1
1
-
1
1
1
1
1
-
1
1
1
1
1
1
1
-
1
-
-
-
-
-
-
-
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
4
2
1
1
-
-
1
1
1
1
2
2
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
-
1
1
1
1
1
-
-
-
1
1
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
4
2
1
2
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
-
1
1
1
1
1
-
-
-
-
-
-
7- 2151965 -7
3
-
-
-
-
-
-
-
-
-
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.68 mm [.066]
3.40 mm [.134]
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-35042
F
O
REF REF
TERMINAL DATA:
TERMINAL NAME:
5.00-5.50 mm [.197-.217 IN]
WIRE STRIP LENGTH
1.5 SYSTEM SEALED CONNECTOR, MALE
n
YAZAKI TERMINAL
YAZAKI CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
YAZAKI TERMINAL
INSULATION DIAMETER RANGE
-
-
-
SEAL INSULATION
DIAMETER RANGE
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
1.5 SYSTEM SEALED CONNECTOR, FEMALE
n
YAZAKI CRIMP SPECIFICATION
-
5
-
-
-
-
-
-
-
-
5.00-5.50 mm [.197-.217 IN]
INSULATION DIAMETER RANGE
-
-
-
SEAL INSULATION
DIAMETER RANGE
C
TERMINAL
APPLICATION
SPECIFICATION
(A)72-WT08-767 Rev WA1927
-
5
YAZAKI TERMINAL
(A) 7114-4102-02
(A) 7114-4102-08
(A) 7114-4102-02
(A) FORD-97BG-14421-AHA
C1__DWG_PN_2_0
(B)72-WT10-1635 Rev WA1986
TERMINALS APPLIED
TE TERMINAL
(A) 1655086-1
(A) 1655086-2
(A) 1642494-1
(A) 1557065-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TERMINALS APPLIED
(B) 1832234-1
(B) 1448691-1
TE TERMINAL
C2__DWG_PN_1_0
C2__DWG_PN_1_1
5
C2__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
1572025-1
1572025-2
1832579-1
1642495-1
1949248-1
1448692-1
TE SEAL
C1__DWG_PN_3_0
C1__DWG_PN_3_1
YAZAKI SEAL
7158-3030-50
7158-3030-90
7158-3031-90
7158-3031-90
97BG-10C930-SBA
XW43-14603-AA
FORD SEAL
C1__DWG_PN_4_0
C1__DWG_PN_4_1
1.2-1.7
1.2-1.7
C2__DWG_PN_1_2
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_4_3
1.63-2.40
1.63-2.40
1.19-1.65
1.6-2.0
(B) 7116-4102-02
(B) 7116-4102-08
YAZAKI TERMINAL
C2__DWG_PN_2_1
C2__DWG_PN_2_2
1572025-1
1572025-2
1832579-1
1642495-1
TE SEAL
1949248-1
1448692-1
TE SEAL
C2__DWG_PN_3_0
C2__DWG_PN_3_1
C2__DWG_PN_3_2
7158-3030-50
7158-3030-90
7158-3031-90
7158-3031-90
FORD SEAL
YAZAKI SEAL
-
-
-
-
-
7
C2__DWG_PN_4_0
C2__DWG_PN_4_1
1.2-1.7
1.2-1.7
C2__DWG_PN_4_2
C2__DWG_PN_3_3
C2__DWG_PN_4_3
1.63-2.40
1.63-2.40
1.19-1.65
1.6-2.0
C2__DWG_PN_3_4
C2__DWG_PN_4_4
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_3_4
C1__DWG_PN_4_4
C2__DWG_PN_3_5
C2__DWG_PN_4_5
C1__DWG_PN_3_5
C1__DWG_PN_4_5
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
C2__DWG_PN_3_6
C1__DWG_PN_3_6
C1__DWG_PN_4_6
97BG-10C930-SBA
XW43-14603-AA
C2__DWG_PN_4_6
C2__DWG_PN_3_7
C2__DWG_PN_4_7
C1__DWG_PN_3_7
C1__DWG_PN_4_7
WIRE
SIZE
0.30mm2 OR 0.35mm2
0.50mm2
W1__DWG_WGAUGE_1
1.05+/-0.05 [.041+/-.002]
1.00+/-0.05 [.039+/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
WIRE
SIZE
W1__FA_SETTING_1
W1__FA_SETTING_2
7.7
8.2
0.50mm2
0.35mm2
0.30mm2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
1.00+/-0.05 [.039+/-.002]
0.95+/-0.05 [.037+/-.002]
0.90+/-0.04 [.035+/-.002]
CRIMP HEIGHT
4
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
8.8
9.3
9.9
W2__FA_SETTING_1
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W2__DWG_WGAUGE_2
W2__DWG_CRIMP_HT_2
W2__FA_SETTING_2
B
1
2
3
4
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL LUBRICANT IS RECOMMENDED.
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
-
-
-
-
-
-
-
1
5
-
-
-
-
-
1
-
-
-
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
1
1
1
-
-
A
-
-
-
-
1
1
1
1
-
-
-
-
1803515-3
2-1803583-1
RAM ASSEMBLY, SF ATLANTIC
APPLICATOR BASIC ASSEMBLY, SF
-
1
1803515-3
-
1
2-1803583-1
-77
-72 -71 -52 -51
-2
-1
PART NO
DESCRIPTION
293
292
ITEM
NO
-
1
1
1
-
1
2119640-1
1803259-1
2119641-1
2119082-2
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
4-1722335-3
1-5018030-0
2-1752354-2
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994970-2
240638-1
3-23627-7
2119799-1
1-22281-8
1-18028-2
2119955-1
2844908-1
2844907-1
1-690438-6
2168083-1
2168083-6
455888-4
1803607-1
2119740-1
2168078-1
2-18032-5
2168083-2
5-18022-5
985575-3
1338685-1
2168083-3
2168083-3
1803382-2
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
1752356-3
2079383-5
3-2844962-0
2844938-5
455888-3
22281-8
356835-1
240792-2
1320928-6
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
4-1633927-8
1-240641-1
-
2119781-1
5-238011-5
1803018-3
1-455888-1
1490019-2
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
SPRING, COMPRESSION
WASHER, FLAT, REG M4
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 12.0
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
1803259-1
-
1
2119641-1
-
1
2119082-2
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
1
2119580-1
-
1
2063440-1
-
1
4-1722335-3
-
1
1-5018030-0
-
1
2-1752354-2
-
1
993111-1
-
1
SIMP_5-22280-0
-
1
1752353-3
-
1
1901680-2
-
2
21045-3
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
SIMP_1-22281-8
-
1
1-18028-2
-
1
2119955-1
-
1
2844908
-
1
2844907
-
1
1-690438-6
-
2
2168083-1
-
1
2168083-6
-
1
455888-4
-
1
1803607-1
-
1
2119740-1
-
2
2168078-1
-
2
2-18032-5
-
1
2168083-2
-
1
5-18022-5
-
1
985575-3
-
1
1338685-1
-
4
2168083-3
-
2
2168083-3
-
1
1803382-2
-
3
18023-9
-
1
2119652
-
1
2119653
-
1
1803583-9
-
1
1803515-1
-
1
1803602-1
-
1
1752356-3
-
2
2079383-5
-
2
3-2844962-0
-
1
2844938-5
-
1
455888-3
-
2
SIMP_22281-8
-
1
356835-1
-
1
240792-2
-
1
1320928-6
-
1
980371-4
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
318707-1
-
1
4-1633927-8
-
1
1-240641-1
..
1
ITEM_6
-
1
2119781-1
-
1
5-238011-5
-
1
1803018-3
-
1
1-455888-1
-
1
1490019-2
-77
-72 -71 -52 -51
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
-1
DWN
CHK
PART NO
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
-
-
22MAY2013
22MAY2013
22MAY2013
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
250
249
248
244
243
242
241
239
238
182
181
180
177
176
175
174
172
164
163
137
136
121
119
113
99
98
96
95
93
82
71
67
66
61
60
59
57
56
54
53
50
49
48
47
46
44
41
34
33
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151965
SCALE
RESTRICTED TO
00779
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
E
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
A
239
59
56
44
293
5
REF
D
2.0 REF
2
PNEUMATIC
A
250
249
57 REF
SHEAR DEPRESSOR DETAIL
2
244
243
238
163
59
136
53
50
7
82
242
2
3
8
REF
3.0
0.5
1
1
2
34 REF
C
137
172
56
177
2 176
2
174
181
2
175
182
164
3
180
2
66
67
C
3
1
4
TERMINAL SUPPORT LOCATION
28
5
41
44 293
REF
44.61
0.05
19.0
57
0.5
7
33
24
A
B
19
20
21
9
12
241
13
11
1
29
REF
1
RAM AND HOLDDOWN SET-UP
30
95
96
29
25
B
ITEM 30 LOCATED AT
REAR HOLES
30
REF
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
119
5
113
27
61
26
23
121
93
46
292
98
99
34
54
8
1
60
54
10
1
47
48
248
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
-
-
22MAY2013
22MAY2013
22MAY2013
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
MECHANICAL
POST FEED
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151965
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
E
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2- 2151965 -1
2- 2151965 -2
7- 2151965 -7
REVISION
E
E
D
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
-
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
-
SEE SHEET 1
-
-
-
D
-
-
-
-
3
1
1
1
1
1
1
-
1
2
1
1
1
4
-
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
1
2
1
1
-
1
1
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
-
-
1
1
1
1
1
-
-
-
-
1
4
1
1
1
-
-
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
1
2
1
2
1
1
1
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
CRIMP
WIRE
INSUL
APPLICATOR DATA
1.68 mm [.066]
3.40 mm [.134]
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-35042
F
O
REF REF
TERMINAL DATA:
YAZAKI TERMINAL
TERMINAL NAME:
5.00-5.50 mm [.197-.217 IN]
WIRE STRIP LENGTH
1.5 SYSTEM SEALED CONNECTOR, MALE
n
YAZAKI CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
-
-
SEAL INSULATION
DIAMETER RANGE
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
1.5 SYSTEM SEALED CONNECTOR, FEMALE
n
YAZAKI TERMINAL
YAZAKI CRIMP SPECIFICATION
5.00-5.50 mm [.197-.217 IN]
INSULATION DIAMETER RANGE
-
-
-
SEAL INSULATION
DIAMETER RANGE
5
C
TERMINAL
APPLICATION
SPECIFICATION
(A)72-WT08-767 Rev WA1927
-
5
YAZAKI TERMINAL
(A) 7114-4102-02
(A) 7114-4102-08
(A) 7114-4102-02
(A) FORD-97BG-14421-AHA
C1__DWG_PN_2_0
(B)72-WT10-1635 Rev WA1986
-
-
-
-
-
-
-
-
-
-
-
-
TERMINALS APPLIED
(A) 1655086-1
(A) 1655086-2
(A) 1642494-1
(A) 1557065-1
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TERMINALS APPLIED
(B) 1832234-1
(B) 1448691-1
TE TERMINAL
C2__DWG_PN_1_0
C2__DWG_PN_1_1
5
C2__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
1572025-1
1572025-2
1832579-1
1642495-1
TE SEAL
1949248-1
1448692-1
TE SEAL
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_3_2
7158-3030-50
7158-3030-90
7158-3031-90
7158-3031-90
FORD SEAL
YAZAKI SEAL
C1__DWG_PN_4_0
C1__DWG_PN_4_1
1.2-1.7
1.2-1.7
C2__DWG_PN_1_2
C1__DWG_PN_4_2
C1__DWG_PN_1_3
C1__DWG_PN_2_3
C1__DWG_PN_3_3
C1__DWG_PN_4_3
1.63-2.40
1.63-2.40
1.19-1.65
1.6-2.0
(B) 7116-4102-02
(B) 7116-4102-08
YAZAKI TERMINAL
C2__DWG_PN_2_1
C2__DWG_PN_2_2
1572025-1
1572025-2
1832579-1
1642495-1
TE SEAL
1949248-1
1448692-1
TE SEAL
C2__DWG_PN_3_0
C2__DWG_PN_3_1
C2__DWG_PN_3_2
7158-3030-50
7158-3030-90
7158-3031-90
7158-3031-90
FORD SEAL
YAZAKI SEAL
C2__DWG_PN_4_0
C2__DWG_PN_4_1
1.2-1.7
1.2-1.7
C2__DWG_PN_4_2
C2__DWG_PN_3_3
C2__DWG_PN_4_3
1.63-2.40
1.63-2.40
1.19-1.65
1.6-2.0
C2__DWG_PN_3_4
C2__DWG_PN_4_4
C1__DWG_PN_1_4
C1__DWG_PN_2_4
C1__DWG_PN_3_4
C1__DWG_PN_4_4
C2__DWG_PN_3_5
C2__DWG_PN_4_5
C1__DWG_PN_3_5
C1__DWG_PN_4_5
C1__DWG_PN_3_6
97BG-10C930-SBA
XW43-14603-AA
C2__DWG_PN_3_6
C1__DWG_PN_4_6
97BG-10C930-SBA
XW43-14603-AA
C2__DWG_PN_4_6
C2__DWG_PN_3_7
C2__DWG_PN_4_7
C1__DWG_PN_3_7
C1__DWG_PN_4_7
WIRE
SIZE
0.30mm2 OR 0.35mm2
0.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
1.05+/-0.05 [.041+/-.002]
1.00+/-0.05 [.039+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4
W1__FA_SETTING_1
7.7
8.2
WIRE
SIZE
W1__FA_SETTING_2
0.50mm2
0.35mm2
0.30mm2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
1.00+/-0.05 [.039+/-.002]
0.95+/-0.05 [.037+/-.002]
0.90+/-0.04 [.035+/-.002]
CRIMP HEIGHT
4
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
7
W2__FA_SETTING_1
-
-
-
-
-
-
-
-
-
-
-
8.8
9.3
9.9
W1__DWG_CRIMP_HT_2
W2__FA_SETTING_2
W2__DWG_WGAUGE_2
W2__DWG_CRIMP_HT_2
1
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL LUBRICANT IS RECOMMENDED.
B
2
3
4
5
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
1
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
-
-
1
-
-
-
-
1
1
1
-
1
2119640-1
1803259-1
2119082-2
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
21045-3
994970-2
240638-1
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
3-23627-7
2119799-1
1-22281-8
1-18028-2
2119955-1
2844908-1
2844907-1
1-690438-6
2168083-1
2168083-6
455888-4
1803607-1
2119740-1
2168078-1
2-18032-5
5-18022-5
985575-3
1338685-1
2168083-3
1803382-2
18023-9
2119652-1
1803602-1
1752356-3
2079383-5
3-2844962-0
2844938-5
455888-3
22281-8
356835-1
240792-2
1320928-6
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
4-1633927-8
1-240641-1
-
2119781-1
5-238011-5
1803018-3
1-455888-1
1490019-2
PUSH ROD, AIR FEED
BUSHING, FLANGED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
SPRING, COMPRESSION
WASHER, FLAT, REG M4
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SET, FLT PNT, M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
2119640-1
-
1
1803259-1
-
1
2119082-2
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
1
2119580-1
-
1
2063440-1
-
2
21045-3
-
1
COUNTER_994970
-
1
240638
-
1
2119641-2
-
1
2168083-8
-
4
2168083-9
-
1
2119653-2
-
1
1-1803583-0
-
1
1803516-1
-
1
3-23627-7
-
1
2119799
-
1
SIMP_1-22281-8
-
1
1-18028-2
-
1
2119955-1
-
1
2844908
-
1
2844907
-
1
1-690438-6
-
2
2168083-1
-
1
2168083-6
-
1
455888-4
-
1
1803607-1
-
1
2119740-1
-
2
2168078-1
-
2
2-18032-5
-
1
5-18022-5
-
1
985575-3
-
1
1338685-1
-
2
2168083-3
-
1
1803382-2
-
3
18023-9
-
1
2119652
-
1
1803602-1
-
1
1752356-3
-
2
2079383-5
-
2
3-2844962-0
-
1
2844938-5
-
1
455888-3
-
2
SIMP_22281-8
-
1
356835-1
-
1
240792-2
-
1
1320928-6
-
1
980371-4
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
318707-1
-
1
4-1633927-8
-
1
1-240641-1
..
1
ITEM_6
-
1
2119781-1
-
1
5-238011-5
-
1
1803018-3
-
1
1-455888-1
-
1
1490019-2
A
-77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
-
-
22MAY2013
22MAY2013
22MAY2013
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
250
249
244
243
242
241
239
238
172
164
163
151
144
143
142
141
140
137
136
121
119
113
99
98
96
95
93
82
71
67
66
61
59
57
56
53
50
49
48
41
34
33
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151965
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
E
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
A
5
REF
239
140
2
2.0 REF
D
59
56
244
57
SHEAR DEPRESSOR DETAIL
REF
243
PNEUMATIC
A
250
249
238
163
59
136
137
2
53
50
7
242
2
3
3.0
8
REF
34
REF
0.5
82
C
1
TERMINAL SUPPORT LOCATION
1
2
172
56
C
3
1
4
28
5
41
35.58
0.05
140 REF
164
2
66
67
57
33
7
RAM SET-UP
24
B
30
95
96
29
A
19
20
21
9
12
241
13
1
29 REF
ITEM 30 LOCATED AT
REAR HOLES
30
REF
B
1
CAM POSITIONS
30mm STROKE
30mm STROKE
25
30mm STROKE
142
151
48
113
5
27
61
26
23
121
93
141
98
99
34
143
8
144
143
10
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
1
1
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
-
-
22MAY2013
22MAY2013
22MAY2013
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151965
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
E
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