Mini-Mac Applicator for Claspcon™ Female Crimp Terminals
Mini-Mac Applicator
Specification Sheet
Order No. 63892-1100
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp
height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other.
SCOPE
Products: Claspcon™ Female Crimp Terminal, 24-30 AWG.
Terminal Series No.
2107
Terminal Order No.
02-05-1115
02-05-1116
02-05-1216
02-05-5223
02-05-5332
Wire Size
AWG
mm²
24-30
0.20-0.05
Insulation Diameter
mm
In.
1.78 Max.
.070 Max.
Strip Length
mm
In.
3.18-3.96
.125-.156
DEFINITION OF TERMS
BELL
MOUTH
INSULATION
CRIMP
SEAM
BEND UP
ROLLING
BRUSH
CONDUCTOR
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No. ATS-638921100
Revision: A
Release Date: 01-12-07
Revision Date: 01-12-07
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for Claspcon™ Female Crimp Terminals
CRIMP SPECIFICATIONS
Bell mouth
mm In.
Cut-off Tab Max.
mm
In.
Conductor Brush
mm
In.
Terminal Series No.
2107
Wire Size
Terminal Series No.
2107
AWG
mm²
Bend up Bend down Twist Roll
Degree
Degree
24-30 0.20-0.05
Punch Width (Ref)
Conductor Insulation
mm In. mm In.
1.65 .065 1.65 .065
Seam
Seam shall not be open and no wire allowed out of the crimping area.
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG
24
26
28
30
mm
2
0.20
0.12
0.08
0.05
Conductor
Crimp Height
Crimp Width
mm
In.
mm
In.
0.74-0.79 .029-.031 1.65-1.73 .065-.068
0.68-0.74 .027-.029 1.65-1.73 .065-.068
0.63-0.68 .025-.027 1.65-1.73 .065-.068
0.58-0.63 .023-.025 1.65-1.73 .065-.068
Pull Force
Minimum
N
Lb.
44.5 10.00
26.7 6.00
17.8 4.00
13.3 3.00
2107
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No. ATS-638921100
Revision: A
Release Date: 01-12-07
Revision Date: 01-12-07
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for Claspcon™ Female Crimp Terminals
PARTS LIST
Mini-Mac Applicator 63892-1100
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63892-1170
63892-1170
Tool Kit (All “Y” Items)
REF
1
11-18-4120
60707-9
Conductor Punch
1Y
2
11-18-4122
60707-11
Combination Anvil
1Y
3
11-18-4121
60707-10
Insulation Punch
1Y
4
11-17-3076
7163-30
Front Cut-Off Plunger
1Y
5
11-18-4246
60707-18
Cut-off Plunger Retainer
1Y
Other Components
6
11-17-2140
7163-8
Insulation Punch Spacer
1
7
11-17-2152
7163-14
Hold Down Pad
1
8
11-18-4081
60707-6
Front Plunger Striker
1
9
11-18-4083
60707-8
Feed Gude
1
10
11-18-4124
60707-12
Adapter (Hold Down Pad)
1
11
11-24-1067
4996-4
Cut-off Plunger Spring
1
12
63443-0090
63443-0090
Wire Stop
1
13
63443-6115
63443-6115
Rear Cover
1
14
63803-5127
63803-5127
Conductor Bushing
1
Frame
15
63801-3201
63801-3201
Top
1
16
63801-3282
63801-3282
Base
1
17
63801-6550
63801-6550
Track
1
Hardware
18
N/A
N/A
M3 by 8 Long SHCS
2**
19
N/A
N/A
M4 by 6 Long BHCS
1**
20
N/A
N/A
M4 by 12 Long BHCS
2**
21
N/A
N/A
M4 by 16 Long SHCS
2**
22
N/A
N/A
M5 by 12 Long SHCS
1**
23
N/A
N/A
M8 by 20 Long BHCS
1**
24
N/A
N/A
#6-32 by 3/8” Long BHCS
2**
25
N/A
N/A
#6-32 by 1/2” Long FHCS
1**
26
N/A
N/A
#6-32 Hex Jam Nut
1**
27
N/A
N/A
#8-32 by 3/8” Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-638921100
Revision: A
Release Date: 01-12-07
Revision Date: 01-12-07
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for Claspcon™ Female Crimp Terminals
Assembly Drawing
15
1
21 (2)
3
8
6
23
26
7
25
20
13
(2)
14
10
18
(2)
9
17
15
16
12
22
4
19
11
24
5
(2)
12
2
Figure 1
27
Doc No. ATS-638921100
Revision: A
Release Date: 01-12-07
Revision Date: 01-12-07
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for Claspcon™ Female Crimp Terminals
NOTES
1.
2.
3.
4.
5.
Molex recommends an extra perishable tooling kit be maintained at your facility.
Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight.
Slugs, terminals, dirt, and oil should be kept clear of work area.
Wear safety glasses at all times.
For recommended maintenance refer to the Mini-Mac Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could
result at a lower setting
CAUTION:
To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing
machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
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Visit our Web site at http://www.molex.com
Doc No. ATS-638921100
Revision: A
Release Date: 01-12-07
Revision Date: 01-12-07
UNCONTROLLED COPY
Page 5 of 5
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