FineAdjust for Low Force Micro-Fit 3.0 Crimp Terminal
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63900-1300
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: Micro-Fit 3.0™ Low Force Female Crimp Terminal 26-30 AWG.
Terminal Series No.
46235
Terminal Order No.
Wire Size
AWG
mm²
Insulation Diameter
mm
In.
Strip Length
mm
In.
.100-.115
46235-0003 46235-0004
26-30 0.13-0.05 1.12-1.27 .044-.050 2.54-2.92
46235-5003 46235-5004
Note: 1. Insulation OD range: 1.20-1.27mm will provide optimum A-620-Class 2 crimps.
2. Insulation OD range: 1.12-1.17mm will not provide optimum A-620 crimps.
BEND UP
BELL
MOUTH
SEAM
DEFINITION OF TERMS
BRUSH
CONDUCTOR
CRIMP
ROLLING
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-639001300
Revision: C
Release Date: 03-18-08
Revision Date: 12-12-11
UNCONTROLLED COPY
Page 1 of 5
FineAdjust for Low Force Micro-Fit 3.0 Crimp Terminal
CRIMP SPECIFICATION
Bell mouth
mm
In.
0.05-0.40 .002-.016
Cut-off Tab Maximum
mm
In.
0.25
.010
Conductor Brush
mm
In.
0.20-0.80 .008-.031
Terminal Series No.
46235
Terminal Series No.
46235
Bend up
3
Bend down
3
Twist
Roll
Degree
Degree
4
8
Punch Width (Ref)
Conductor Insulation
mm
In.
mm
In.
1.00 .039 1.60 .063
Seam
Seam shall not be open
And no wire allowed out
of the crimping area
After crimping, the crimp profiles should measure the following:
Terminal Series No.
Wire Size
AWG
26
28
30
mm
2
0.13
0.08
0.05
Conductor
Crimp Height
Crimp Width (Ref)
mm
In.
mm
In.
0.51-0.56 .020-.022
1.05
.041
0.48-0.53 .019-.021
1.05
.041
0.45-0.50 .018-.020
1.05
.041
Pull Force
Minimum
N
Lb.
13.4 3.0
8.9 2.0
6.7 1.5
46235
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639001300
Revision: C
Release Date: 03-18-08
Revision Date: 12-12-11
UNCONTROLLED COPY
Page 2 of 5
FineAdjust for Low Force Micro-Fit 3.0 Crimp Terminal
PARTS LIST
FineAdjust Applicator 63900-1300
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63900-1370
63900-1370
Tool Kit (All “Y” Items)
REF
1
63457-0038
63457-0038
Conductor Punch
1Y
2
63455-0048
63455-0048
Conductor Anvil
1Y
3
63446-1610
63446-1610
Insulation Punch
1Y
4
63445-1619
63445-1619
Insulation Anvil
1Y
5
63443-0005
63443-0005
Cut-Off Plunger Front
1Y
6
63443-0012
63443-0012
Plunger Retainer Front
1Y
Other Components
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-Off Plunger Spring
1
9
63443-0009
63443-0009
Front Scrap Chute
1
10
63443-0025
63443-0025
Key
1
11
63443-0090
63443-0090
Wire Stop
1
12
63443-1716
63443-1716
Height Spacer
1
13
63443-2216
63443-2216
Coarse Spacer (16.00mm)
1
14
63443-2307
63443-2307
Fine Spacer (3.35mm)
1
15
63443-2802
63443-2802
Plunger Striker
1
16
63443-2903
63443-2903
Hold Down Plunger
1
17
63443-6109
63443-6109
Rear Cover
1
18
63600-0021
63600-0021
Compression Spring
1
Frame
19
63800-4901
63800-4901
Top
1
20
63801-3281
63801-3281
Base
1
21
63801-4650
63801-4650
Track
1
Hardware
22
N/A
N/A
M3 by 6 Long SHCS
2**
23
N/A
N/A
M3 by 6 Long FHCS
1**
24
N/A
N/A
M4 by 6 Long SHCS
2**
25
N/A
N/A
M4 by 12 Long BHCS
2**
26
N/A
N/A
M4 by 50 Long SHCS
2**
27
N/A
N/A
M5 by 12 Lg SHCS
1**
28
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
29
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639001300
Revision: C
Release Date: 03-18-08
Revision Date: 12-12-11
UNCONTROLLED COPY
Page 3 of 5
FineAdjust for Low Force Micro-Fit 3.0 Crimp Terminal
Assembly Drawing
19
28
29
3
15
18
1
25
16
17
(2)
21
19
(2)
7
22
20
11
27
14
5
2
8
6
4
13
12
11
24
10
23
26
(2)
9
24
Figure 1
Doc No: ATS-639001300
Revision: C
Release Date: 03-18-08
Revision Date: 12-12-11
UNCONTROLLED COPY
Page 4 of 5
FineAdjust for Low Force Micro-Fit 3.0 Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
http://www.molex.com
Doc No: ATS-639001300
Revision: C
Release Date: 03-18-08
Revision Date: 12-12-11
UNCONTROLLED COPY
Page 5 of 5