8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2266113 -1
2266113 -2
5-2266113-1
5-2266113-2
7-2266113-1
7-2266113-2
D
REVISION
C
C
C
C
C
C
B
B
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
SEAL STRIPPER CRIMPER
TERMINATING UNIT
SEAL STRIPPER CRIMPER
TERMINATING UNIT
MECHANICAL AND CRIMP
TOOLING KIT
PNEUMATIC AND CRIMP
TOOLING KIT
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
MECHANICAL
PNEUMATIC
MECHANICAL
PNEUMATIC
-
-
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
B1
B2
B3
C
ECR-16-017319
ECR-17-003241
ECR-18-003740
ECR-18-014589
07DEC2016
07MAR2017
12MAR2018
16SEP2018
KH
KH
FL
TB
JDG
JDG
GB
TE
-
-
-
-
-
-
-
3
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
-
-
-
-
1
-
1
-
-
1
1
1
1
1
1
1
-
1
-
-
-
-
-
-
-
2
1
1
1
1
1
1
1
-
1
2
1
2
1
1
1
4
2
1
1
1
1
-
-
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
2
1
-
1
1
2
1
2
-
-
-
-
-
1
1
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
1
1
-
1
2
1
2
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
2
1
-
1
1
2
1
2
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
-
1
2
1
2
1
1
1
4
2
1
1
1
1
-
-
-
-
1
1
2
2
1
1
-
1
-
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
-
-
-
1
1
1
1
1
-
1
1
1
1
1
1
1
-
-
-
-
1
1
1
1
1
-
1
2
1
2
1
1
1
4
2
1
1
1
2
1
1
-
-
1
1
2
2
1
1
-
1
-
1
1
1
1
1
1
1
-
1
1
1
1
1
-
-
1
1
1
1
1
1
1
-
1
-
-
-
-
-
-
-
2
1
1
1
1
1
1
1
1
-
1
2
1
2
1
1
1
4
2
1
1
1
1
-
-
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
-
1
1
1
1
1
-
-
-
-
-
1
1
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
1
1
-
1
2
1
2
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
-
1
1
1
1
1
7- 2266113 -7
7-2266113-8
APPLICATOR CONVERSION KIT
-
-
-
-
-
-
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.62 mm [.103]
2.79 mm [.110]
SIZE
TYPE
PART NUMBER
7-2266112-8
7-2266113-8
7-2266114-8
7-2266115-8
7
APPLICATOR CONVERSION KITS
INSULATION DIAMETER RANGE
APPLICATOR INSTRUCTIONS
408-35042
F
O
3
-
-
-
-
TERMINAL DATA:
TERMINAL NAME:
4.44-5.72 mm [.175-.225 IN]
WIRE STRIP LENGTH
STAMPED CONTACT PIN SIZE 16
n
DEUTSCH TERMINAL
TE CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
INSULATION DIAMETER RANGE
2.72-3.12 mm [.107-.123 IN]
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
STAMPED CONTACT SOCKET SIZE 16
n
DEUTSCH TERMINAL
TE CRIMP SPECIFICATION
-
-
-
-
-
-
5
4.44-5.72 mm [.175-.225 IN]
INSULATION DIAMETER RANGE
2.72-3.12 mm [.107-.123 IN]
REF REF REF REF REF REF
1
-
-
C
TERMINAL
APPLICATION
SPECIFICATION
114-151001
-
5
C1__DWG_PN_2_0
-
-
-
114-151001
-
5
C2__DWG_PN_2_0
-
-
-
-
-
-
-
-
-
1
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113238-1
2113238-3
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TERMINALS APPLIED
C1__DWG_PN_2_1
DEUTSCH TERMINAL
1060-16-1222
1060-16-1277
TE TERMINAL
2113238-2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
DEUTSCH TERMINAL
1060-16-1244
C1__DWG_PN_4_0
TE TERMINAL
1949119-1
1949119-3
1949119-5
C2__DWG_PN_1_0
DEUTSCH TERMINAL
1062-16-1222
1062-16-1277
1062-16-1444
TE TERMINAL
1949119-2
1949119-4
1949119-6
C2__DWG_PN_3_0
DEUTSCH TERMINAL
1062-16-1244
1062-16-1422
1062-16-1477
C2__DWG_PN_4_0
C2__DWG_PN_1_1
C2__DWG_PN_2_1
C2__DWG_PN_3_1
C2__DWG_PN_4_1
C1__DWG_PN_4_1
C2__DWG_PN_1_2
C2__DWG_PN_2_2
C2__DWG_PN_3_2
C2__DWG_PN_4_2
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C2__DWG_PN_1_3
C2__DWG_PN_2_3
C2__DWG_PN_3_3
C2__DWG_PN_4_3
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
1.00mm2
16 AWG
14 AWG
12 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
1.78+0.03/-0.05 [.070+.001/-.002]
1.73+0.03/-0.05 [.068+.001/-.002]
1.65+0.03/-0.05 [.065+.001/-.002]
1.63+0.03/-0.05 [.064+.001/-.002]
1.50+0.03/-0.05 [.059+.001/-.002]
1.47+0.03/-0.05 [.058+.001/-.002]
1.40+0.03/-0.05 [.055+.001/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4
W1__FA_SETTING_1
4.8
5.3
6.1
6.3
7.6
7.9
8.6
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_3
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_4
W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
W1__FA_SETTING_5
W1__DWG_WGAUGE_5
W1__DWG_CRIMP_HT_5
W1__FA_SETTING_6
W1__DWG_WGAUGE_6
W1__DWG_CRIMP_HT_6
W1__FA_SETTING_7
W1__DWG_WGAUGE_7
W1__DWG_CRIMP_HT_7
1
B
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL LUBRICANT IS RECOMMENDED.
2
3
4
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
5
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND
MEMORY CHIP.
-
-
-
-
-
1
-
-
-
-
1
1
1
1
1
1
-
-
1803515-3
2-1803583-1
2119640-1
1803259-1
2119641-1
2119082-9
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
4-1722335-3
1-5018030-0
1-1752354-9
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994970-2
240638-1
3-23627-7
2119799-1
1-18028-2
2119955-1
2844908-1
2844907-1
455888-4
2266113
1803607-1
2119791-9
2119740-1
2168078-1
2168083-2
5-18022-5
1338683-8
2168083-3
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
2-1752356-0
2079383-5
2-2844962-8
2844992-1
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1803293-9
2-240641-8
-
1-2119757-0
238011-9
1803019-4
455888-4
4-1633713-2
RAM ASSEMBLY, SF ATLANTIC
APPLICATOR BASIC ASSEMBLY, SF
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
WASHER, FLAT, REG M4
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
PRINT, APPLICATOR LOG SHEET
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT -
ANVIL, COMBINATION DEUTSCH STYLE
SPACER
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
1803515-3
-
1
2-1803583-1
-
1
2119640-1
-
1
1803259-1
-
1
2119641-1
-
1
2119082-9
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
1
2119580-1
-
1
2063440-1
-
1
4-1722335-3
-
1
1-5018030-0
-
1
1-1752354-9
-
1
993111-1
-
1
SIMP_5-22280-0
-
1
1752353-3
-
1
1901680-2
-
2
21045-3
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
1-18028-2
-
1
2119955-1
-
1
2844908
-
1
2844907
-
1
455888-4
-
1
2266113_LOGSHEET
-
1
1803607-1
-
2
2119791-9
-
1
2119740-1
-
2
2168078-1
-
1
2168083-2
-
1
5-18022-5
-
1
1338683-8
-
4
2168083-3
-
2
2168083-3
-
1
5018030-1
-
1
811242-5_OLD
-
1
690753-2
-
3
18023-9
-
1
2119652
-
1
2119653-1
-
1
1803583-9
-
1
1803515-1
-
1
1803602-1
-
1
2-1752356-0
-
2
2079383-5
-
2
2-2844962-8
-
1
2844992-1
-
1
1320928-6
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
1803095-1
-
1
1803293-9
-
1
2-240641-8
..
1
ITEM_6
-
1
1-2119757-0
-
1
238011-9
-
1
1803019-4
-
1
455888-4
-
1
4-1633713-2
A
-78 -77
-72 -71 -52 -51
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
-1
DWN
CHK
PART NO
R.KNEPPER
G.BAILEY
M.CLIFFORD
-
-
14-Oct-13
14-Oct-13
14-Oct-13
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
293
292
250
249
248
244
243
242
241
239
238
182
181
180
177
176
175
174
172
164
163
137
136
119
113
99
98
82
72
71
70
67
66
60
59
56
54
53
52
51
50
49
48
47
46
44
41
34
33
30
29
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266113
SCALE
RESTRICTED TO
00779
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
C
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
A
239
59
D
56
44
2
293
PNEUMATIC
A
250
249
2
244
53
50
243
7
242
2
3
8
82
52
51
1
REF
0.0
238
163
59
136
1
2
70
3
1
34 REF
C
137
172
56
C
4
TERMINAL SUPPORT LOCATION
70
5
177
2 176
2
174
181
2
175
182
164
3
180
2
66
67
41
44 293 REF
44.25
0.05
19.0
0.5
33
24
A
B
19
20
21
9
12
241
29 REF
1
1
RAM AND HOLDDOWN SET-UP
30
29
B
ITEM 30 LOCATED AT
REAR HOLES
30
REF
CAM POSITIONS
30mm STROKE
30mm STROKE
13
11
30mm STROKE
119
113
5
46
292
98
99
34
54
8
1
60
54
10
1
47
48
248
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
R.KNEPPER
G.BAILEY
M.CLIFFORD
-
-
14-Oct-13
14-Oct-13
14-Oct-13
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
MECHANICAL
POST FEED
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266113
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
C
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2- 2266113 -1
2- 2266113 -2
7- 2266113 -7
7-2266113-8
REVISION
C
C
B
B
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
APPLICATOR CONVERSION KIT
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
-
-
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
-
SEE SHEET 1
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
2.62 mm [.103]
2.79 mm [.110]
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-35042
F
O
PART NUMBER
7-2266112-8
7-2266113-8
7-2266114-8
7-2266115-8
7
APPLICATOR CONVERSION KITS
INSULATION DIAMETER RANGE
-
-
-
-
3
1
1
1
1
1
1
-
1
2
1
1
1
4
-
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
2
1
1
1
1
-
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
-
-
1
1
1
1
1
-
-
-
-
1
4
1
1
1
-
-
1
1
1
1
1
1
1
2
1
2
1
1
2
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
TERMINAL DATA:
TERMINAL NAME:
DEUTSCH TERMINAL
4.44-5.72 mm [.175-.225 IN]
WIRE STRIP LENGTH
STAMPED CONTACT PIN SIZE 16
n
TE CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
INSULATION DIAMETER RANGE
2.72-3.12 mm [.107-.123 IN]
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
STAMPED CONTACT SOCKET SIZE 16
n
DEUTSCH TERMINAL
TE CRIMP SPECIFICATION
REF REF
C
TERMINAL
APPLICATION
SPECIFICATION
4.44-5.72 mm [.175-.225 IN]
INSULATION DIAMETER RANGE
2.72-3.12 mm [.107-.123 IN]
114-151001
-
5
C1__DWG_PN_2_0
-
-
-
114-151001
-
5
C2__DWG_PN_2_0
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113238-1
2113238-3
C1__DWG_PN_1_0
C1__DWG_PN_1_1
TERMINALS APPLIED
TE TERMINAL
2113238-2
C1__DWG_PN_3_0
DEUTSCH TERMINAL
1060-16-1222
1060-16-1277
DEUTSCH TERMINAL
1060-16-1244
C1__DWG_PN_4_0
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_4_1
TE TERMINAL
1949119-1
1949119-3
1949119-5
C2__DWG_PN_1_0
C2__DWG_PN_1_1
DEUTSCH TERMINAL
1062-16-1222
1062-16-1277
1062-16-1444
C2__DWG_PN_2_1
TE TERMINAL
1949119-2
1949119-4
1949119-6
C2__DWG_PN_3_0
C2__DWG_PN_3_1
DEUTSCH TERMINAL
1062-16-1244
1062-16-1422
1062-16-1477
C2__DWG_PN_4_0
C2__DWG_PN_4_1
C2__DWG_PN_1_2
C2__DWG_PN_2_2
C2__DWG_PN_3_2
C2__DWG_PN_4_2
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C2__DWG_PN_1_3
C2__DWG_PN_2_3
C2__DWG_PN_3_3
C2__DWG_PN_4_3
5
-
-
-
-
-
-
-
-
-
-
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
1.00mm2
16 AWG
14 AWG
12 AWG
W1__DWG_WGAUGE_1
1.78+0.03/-0.05 [.070+.001/-.002]
1.73+0.03/-0.05 [.068+.001/-.002]
1.65+0.03/-0.05 [.065+.001/-.002]
1.63+0.03/-0.05 [.064+.001/-.002]
1.50+0.03/-0.05 [.059+.001/-.002]
1.47+0.03/-0.05 [.058+.001/-.002]
1.40+0.03/-0.05 [.055+.001/-.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4
W1__FA_SETTING_1
4.8
5.3
6.1
6.3
7.6
7.9
8.6
W1__FA_SETTING_2
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_3
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_4
W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
W1__FA_SETTING_5
W1__DWG_WGAUGE_5
W1__DWG_CRIMP_HT_5
W1__FA_SETTING_6
W1__DWG_WGAUGE_6
W1__DWG_CRIMP_HT_6
W1__FA_SETTING_7
W1__DWG_WGAUGE_7
W1__DWG_CRIMP_HT_7
1
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL LUBRICANT IS RECOMMENDED.
B
2
3
4
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
5
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND
MEMORY CHIP.
-
-
-
-
-
1
-
-
-
-
1
1
1
1
1
1
-
1
2119640-1
1803259-1
2119082-9
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
21045-3
994970-2
240638-1
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
3-23627-7
2119799-1
1-18028-2
2119955-1
2844908-1
2844907-1
455888-4
2266113
1803607-1
2119791-9
2119740-1
2168078-1
5-18022-5
1338683-8
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
1803602-1
2-1752356-0
2079383-5
2-2844962-8
2844992-1
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
1803293-9
2-240641-8
-
1-2119757-0
238011-9
1803019-4
455888-4
4-1633713-2
PUSH ROD, AIR FEED
BUSHING, FLANGED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
WASHER, FLAT, REG M4
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
PRINT, APPLICATOR LOG SHEET
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT -
ANVIL, COMBINATION DEUTSCH STYLE
SPACER
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
2119640-1
-
1
1803259-1
-
1
2119082-9
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
1
2119580-1
-
1
2063440-1
-
2
21045-3
-
1
COUNTER_994970
-
1
240638
-
1
2119641-2
-
1
2168083-8
-
4
2168083-9
-
1
2119653-2
-
1
1-1803583-0
-
1
1803516-1
-
1
3-23627-7
-
1
2119799
-
1
1-18028-2
-
1
2119955-1
-
1
2844908
-
1
2844907
-
1
455888-4
-
1
2266113_LOGSHEET
-
1
1803607-1
-
2
2119791-9
-
1
2119740-1
-
2
2168078-1
-
1
5-18022-5
-
1
1338683-8
-
2
2168083-3
-
1
5018030-1
-
1
811242-5_OLD
-
1
690753-2
-
3
18023-9
-
1
2119652
-
1
1803602-1
-
1
2-1752356-0
-
2
2079383-5
-
2
2-2844962-8
-
1
2844992-1
-
1
1320928-6
-
1
2168083-2
-
1
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
1803095-1
-
1
1803293-9
-
1
2-240641-8
..
1
ITEM_6
-
1
1-2119757-0
-
1
238011-9
-
1
1803019-4
-
1
455888-4
-
1
4-1633713-2
A
-78 -77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
R.KNEPPER
G.BAILEY
M.CLIFFORD
-
-
14-Oct-13
14-Oct-13
14-Oct-13
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
250
249
244
243
242
241
239
238
172
164
163
151
144
143
142
141
140
137
136
119
113
99
98
82
72
71
70
67
66
59
56
53
52
51
50
49
48
41
34
33
30
29
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
C
B
A
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266113
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
C
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
A
239
140
D
2
59
56
244
243
PNEUMATIC
A
250
249
238
163
59
136
137
2
53
50
242
2
3
0.0
8
REF
34
REF
7
52
82
C
1
TERMINAL SUPPORT LOCATION
1
2
70
3
1
4
172
56
51
C
70
5
41
35.22
0.05
140 REF
66
164
33
2
67
RAM SET-UP
24
B
A
19
20
21
9
12
241
13
1
29
REF
ITEM 30 LOCATED AT
REAR HOLES
30
REF
30
B
1
29
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
151
48
113
5
141
98
99
34
143
8
144
143
10
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
1
1
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
R.KNEPPER
G.BAILEY
M.CLIFFORD
-
-
14-Oct-13
14-Oct-13
14-Oct-13
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2266113
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
C
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