63868-5000
Fine Adjust Applicator
FineAdjust Applicator
Specification Sheet
Part No. 63868-5000
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp
height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: 2.50mm (.098") Pitch Board-In Terminal 22-28 AWG
Wire Size
Insulation Diameter
Strip Length
AWG
mm²
mm
In.
mm
In.
35047
22-28 0.08-0.32 1.15-1.90 .045-.075 3.00-3.50 .118-.138
Note: Terminal will accommodate UL1007 and UL1569 Wires
Terminals must be wound for a left to right feed applicator. Terminals 35047-9802 are
wound in the opposite direction so they must be rewound to run through this applicator.
Terminal Series No.
DEFINITION OF TERMS
BELL
MOUTH
INSULATION
CRIMP
CONDUCTOR
CRIMP
SEAM
BEND UP
ROLLING
BRUSH
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope.
Doc No. 63868-5000
Revision: A
Release Date: 02-07-06
Revision Date: 03-01-06
UNCONTROLLED COPY
Page 1 of 5
63868-5000
Fine Adjust Applicator
CRIMP SPECIFICATION
Terminal Series No.
35047
Bell mouth
mm
In.
0.20-0.50 .008-.020
Cut-off Tab Max.
mm
In.
0.30
.012
Conductor Brush
mm
In.
0.00-1.40 .000-.055
Terminal Series No.
35047
Bend up Bend down
Degree
3
3
Twist Roll
Degree
3
3
Punch Width (Ref)
Seam
Conductor Insulation
Seam shall not be
mm In mm In
open and no wire allowed
1.40 .055 1.90 .075 out of the crimping area
After crimping, the crimp profiles should measure the following:
Terminal Series No.
35047
35047
35047
35047
Wire Size
AWG
22
24
26
28
mm
0.32
0.20
0.13
0.08
2
Conductor
Crimp Height
Crimp Width (Ref)
mm
In.
mm
In.
0.82-0.87 .032-.034 1.40 +/- 0.10 .055 +/- .004
0.75-0.80 .029-.031 1.40 +/- 0.10 .055 +/- .004
0.70-0.75 .027-.029 1.40 +/- 0.10 .055 +/- .004
0.66-0.71 .026-.028 1.40 +/- 0.10 .055 +/- .004
Terminal Series No.
35047
35047
35047
35047
Wire Size
AWG
22
24
26
28
mm
0.32
0.20
0.13
0.08
2
Insulation
Pull Force Min.
Crimp Height (Ref)
Crimp Width (Ref)
mm
In.
mm
In.
N
Lb.
1.60
.063
1.90 +/- 0.10 .075 +/- .004 39.1
8.8
1.50
.059
1.90 +/- 0.10 .075 +/- .004 29.3
6.6
1.45
.057
1.90 +/- 0.10 .075 +/- .004 19.6
4.4
1.40
.055
1.90 +/- 0.10 .075 +/- .004
9.8
2.2
✴
Tool Qualification Notes:
1. This Applicator was qualified to the above specifications with UL1007 wire.
2. Pull Force should be measured with no influence from the insulation crimp.
3. The above specifications are guidelines to an optimum crimp.
Doc No. 63868-5000
Revision: A
Release Date: 02-07-06
Revision Date: 03-01-06
UNCONTROLLED COPY
Page 2 of 5
63868-5000
Fine Adjust Applicator
PARTS LIST
FineAdjust Applicator 63868-5000
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63868-5070
63868-5070
Tool Kit (All “Y” Items)
REF
1
63444-1407
63444-1407
Conductor Punch
1Y
2
63445-1430
63445-1430
Conductor Anvil
1Y
3 63446-1906
63446-1906
Insulation Punch
1Y
4 63445-1906
63445-1906
Insulation Anvil
1Y
5 63443-0002
63443-0002
Cut-Off Plunger Front
1Y
6 63443-0012
63443-0012
Plunger Retainer Front
1Y
Other Components
7
11-24-1067
4996-4
Cut-off Plunger Spring
1
8
11-40-4039
8302-5
Plunger Striker Front
1
9 63443-0021
63443-0021
Lower Tooling Key
1
10 63443-6003
63443-6003
Rear Cover
1
11 11-18-4083
60707-8
Front Cover
1
12 63443-2430
63443-2430
Anvil Mount
1
13 63443-4005
63443-4005
Wire Stop
1
14 63443-0009
63443-0009
Scrap Chute Front
1
Frame
15 63800-4900
63800-4900
Fine Adjust Applicator Frame
1
Hardware
16
N/A
N/A
M3 by 6Lg. SHCS
2**
17
N/A
N/A
M4 by 6Lg. SHCS
1**
18
N/A
N/A
M4 by 12Lg. BHCS
2**
19
N/A
N/A
M4 by 16Lg SHCS
1**
20
N/A
N/A
M4 by 20Lg. SHCS
1**
21
N/A
N/A
M4 by 50Lg. SHCS
1**
22
N/A
N/A
3MM by 6Lg. Roll Pin
1**
23
N/A
N/A
#10-32 by 1/4”Lg. BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. 63868-5000
Revision: A
Release Date: 02-07-06
Revision Date: 03-01-06
UNCONTROLLED COPY
Page 3 of 5
63868-5000
Fine Adjust Applicator
Assembly Drawing
23
18
10
8
(2)
3
1
15
(2)
16
11
5
7
6
14
20
17
15
21
2
19
13
12
9
4
22
Figure 1
Doc No. 63868-5000
Revision: A
Release Date: 02-07-06
Revision Date: 03-01-06
UNCONTROLLED COPY
Page 4 of 5
63868-5000
Fine Adjust Applicator
NOTES
1.
2.
3.
4.
5.
Molex recommends an extra perishable tooling kit be maintained at your facility.
Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight.
Slugs, Terminals, Dirt and Oil should be kept clear of work area.
Wear safety glasses at all times.
For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could
result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing
machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Molex Application Tooling Group
2200 Wellington Court
Lisle, IL 60532
Tel: (630) 969-4550
Fax: (630) 505-0049
Visit our Web site at http://www.molex.com
Doc No. 63868-5000
Revision: A
Release Date: 02-07-06
Revision Date: 03-01-06
UNCONTROLLED COPY
Page 5 of 5
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