Hand Crimp Tool For S
ATA Power Cable Crimp Receptacle
s
HAND CRIMP
TOOL
Application Tooling
Specification Sheet
TYPE 4D
Order No. 63823-9000
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is IPC/WHMA A-620 Class 2 compliant
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: SATA Slim Line Crimp Receptacles, 18-24 AWG.
Terminal Series No.
47634
Terminal Order No.
Wire Size and Type Insulation Diameter Strip Length
Reel
AWG
mm²
mm
In.
mm
In.
47634-1000 47634-1001
18-24
UL1007 1.25-2.40 .049-.094 3.50 .138
47634-1002 47634-0009
Customer to cut off terminal from reel: 0.50mm (.020”) maximum Cut-off Tab.
DEFINITION OF TERMS
STRIP
LENGTH
BEND
UP
SEAM
BELL MOUTH
BRUSH
ROLLING
BEND
DOWN
TWISTING
LANCE HEIGHT
CONDUCTOR CRIMP HEIGHT
INSULATION CRIMP
HEIGHT
CUT-OFF
TAB
Doc No: ATS-638239000
Revision: A
Release Date: 03-07-11
Revision Date: 03-07-11
UNCONTROLLED COPY
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Hand Crimp Tool For S
ATA Power Cable Crimp Receptacle
s
▲Insulation
Crimp Note:
Due to the terminal’s insulation grip design
and/or insulation diameter range, this tool
uses “overlap” form geometry in the
insulation punch. This produces an overlap
insulation crimp (A620 – compliant). While
the insulation punch profile may appear
“lopsided”, this is a normal condition for this
tool. See figure to the right. (Some tools with
multiple crimp pockets may not have the
“overlap” profile on all pockets).
OVERLAP FORM GEOMETRY
PUNCH
OVERLAP
INSULATION
CRIMP
CONDITIONS:
Conductor Crimp
Height
Width (Ref.)
mm
In.
mm
In.
1.15-1.25 .045-.049 1.55-1.65 .061-.065
1.10-1.20 .043-.047 1.55-1.65 .061-.065
1.05-1.15 .041-.045 1.55-1.65 .061-.065
0.97-1.07 .038-.042 1.55-1.65 .061-.065
ANVIL
WIRE
After crimping, the conductor profiles should measure the following.
Terminal
Series No
Wire Size
AWG
18
20
22
24
mm
2
UL1007
UL1007
UL1007
UL1007
Insulation Crimp
Height Max. Width (Ref.)
mm
In.
mm
In.
2.50 .098 2.40 .094
2.50 .098 2.40 .094
2.50 .098 2.20 .087
2.50 .098 2.20 .087
Pull Force
Profile
Minimum
N
Lb. 18 20 22 24
88.20 19.8 X
58.80 13.2
X
39.20 8.8
X
29.40 6.6
X
47634
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Note:
A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers available, actual crimp height measurements may very slightly. An
occasional, destructive, pull force test should be performed to check hand tool crimp. Pull Force value Must exceed
the Minimum pull force specifications listed.
OPERATION
CAUTION:
Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can
occur to the tool or die.
Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will
release the handles and the hand tool will spring open. See Figure 1.
Crimping Terminals
1. Select the desired terminal listed in the preceding charts.
2. Make sure the center of the locator is in the down position. With the locator attached, push the locator button
on the back of the hand tool to bring the locator forward through the tooling. See Figure 2.
Doc No: ATS-638239000
Revision: A
Release Date: 03-07-11
Revision Date: 03-07-11
UNCONTROLLED COPY
Page 2 of 7
Hand Crimp Tool For S
ATA Power Cable Crimp Receptacle
s
3. While holding the locator button in, load
the terminal into the proper nest opening
in the locator based on the wire gauge or
terminal type markings on the hand
tooling. See Figure 3.
4. Release the locator button, allowing the
locator to return to the crimping position.
5. Close the tool handle until the first ratchet
position engages. See Figure 4.
6. Insert the properly stripped wire through
the terminal and against the wire stop.
See Figure 5.
7. Crimp the terminal by squeezing the tool
handles until the ratchet mechanism cycle
has been completed. Release the
handles to open the jaws.
LOCATOR
PUSHED THRU
TOOLING
LOCATOR
IN DOWN
POSTION
HANDLE WILL
SPRING OPEN
Figure 2
Figure 1
SQUEEZE HANDLES
TOGETHER
PUSH ON THE
LOCATOR BUTTON
LOCATOR
RELEASE
LOCATOR BUTTON
LOCATOR
BUTTON
PUSHED IN
Figure 3
TERMINAL
TERMINAL
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
TOOLING
PARTIALLY
CLOSED
PARTIALLY
CLOSE HANDLE
TERMINAL
OPEN
POSITION
PRE-STRIPPED
WIRE
FIRST RATCHET
POSITION
Figure 4
WIRE AGAINST THE
WIRE STOP
WIRE STOP
IS PART
OF THE
LOCATOR
WIRE
Figure 5
TERMINAL
Doc No: ATS-638239000
Revision: A
Release Date: 03-07-11
Revision Date: 03-07-11
UNCONTROLLED COPY
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Hand Crimp Tool For S
ATA Power Cable Crimp Receptacle
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WIRE
8. Remove the crimped terminal from the terminal
locator by pulling on the wire.
9. Visually inspect the crimped terminal for proper crimp
location.
10. On some large O.D. wires, it may not be possible to
insert the wire with the tool partially closed. Those
wires should be inserted with the hand tool in the
open position. Insert the wire above the terminal in
the punch and against the wire stop then close the
tool. See Figure 6.
WIRE STOP
Figure 6
TERMINAL
Locator Replacement
See the parts list on the last page of this document
for the proper locator order number. Follow the
steps below to replace the locator.
LOCATOR
SQUEEZE
HERE
MAKE SURE
1. Open the crimp hand tool.
CENTER OF LOCATOR
SQUEEZE
2. Squeeze gently on the lower area shown in
IS IN THE
HERE
DOWN POSITION
Figure 7A with your thumb and index finger.
Figure 7A
The lower tabs of the locator should disengage
TOP SLOTS OF
from the hand tool.
HANDTOOL
3. Lift and pull away from the hand tool. The top
locator hooks should slip out of the top slots
TOP HOOKS
easily. See Figure 7A.
4. To reinstall the new locator, make sure the hand
tool is in the open position.
5. Press the red insert down as far as it will go as
shown in Figure 7B.
Figure 7B
6. Holding onto the lower part of the locator with
your thumb and index finger, insert the locators
top hooks (2) into the hand tool top slots.
LOWER TABS
7. Rotate the locator down and press the lower
tabs into the two bottom slots of the hand tool. To
JAWS OPEN
secure the locator into place, the lower tabs must
snap into place on the hand tool frame.
PULL OPEN
Right or Left Hand Operation
This hand tool has an added feature that can be
converted from a right handed application to a left
handed application. It is necessary to reverse the
tooling if using the left handed application along with
the locator. Follow the steps below:
1. The locator must be removed before reversing the
tooling.
TOOLING
M3 BHCS
TOOLING
Figure 8
PUSH ON
HANDLE
Doc No: ATS-638239000
Revision: A
Release Date: 03-07-11
Revision Date: 03-07-11
UNCONTROLLED COPY
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Hand Crimp Tool For S
ATA Power Cable Crimp Receptacle
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2. Remove the M3 BHCS which is holding the upper
MATCH
tooling.
UP MARKS
3. Flip the upper tooling to the opposite side and
replace the M3 BHCS. Make sure the small
markings on the front and back of the hand tool frame
Figure 9
match up and are on the outside of the hand tool
frame. See Figure 8 and 9.
4. Do the same thing with the lower tooling and tighten
FRONT
the M3 screws. Be sure the small markings line up.
5. Reinstall the locator by following the Instructions in the locator replacement section.
BACK
Maintenance
It is recommended that each operator of the tool be made aware of, and
responsible for, the following maintenance steps:
1. Remove dust, moisture, and other contaminants with a clean brush, or
soft, lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are protected
with a thin coat of high quality machine oil. Do not oil excessively.
LUBRICATION POINTS
The tool was engineered for durability but like any other equipment it
(BOTH SIDES) LIGHT OIL
(EVERY 3 MONTHS OR
needs cleaning and lubrication for a maximum service life of trouble
5,000 CRIMPS)
free crimping. Light oil (such as 30 weight automotive oil) used at the
oil points, every 5,000 crimps or 3 months, will significantly enhance
the tool life.
Figure 10
4. Wipe excess oil from hand tool, particularly from crimping area. Oil
transferred from the crimping area onto certain terminations may affect the electrical characteristics of an
application.
5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,
and store the tool in a clean, dry area.
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position,
Do Not
force the handles open or
closed.
The tool will open easily by pressing up on the ratchet release lever in the movable handle. See
Figure 11.
RATCHET RELEASE
LEVER
How to Adjust Tool Preload
(See Figure 12)
This hand tool is factory preset to 25-45 LBS. preload. It may be necessary
over the life of the tool to adjust tool handle preload force. Listed below are
the steps required to adjust the crimping force of the hand tool to obtain
proper crimp conditions:
Figure 11
Doc No: ATS-638239000
Revision: A
Release Date: 03-07-11
Revision Date: 03-07-11
UNCONTROLLED COPY
Page 5 of 7
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