Mini-Mac Applicator for High Normal Force Female Crimp Terminals
Mini-Mac Applicator
Specification Sheet
Order No. 63892-6100
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp
height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other.
SCOPE
Products: High Normal Force (HNF) Female Terminals. High Normal Force (HNF) Female Terminal, For 6.3 x 0.8mm (.248 x .031")
Tabs, 12-16.
Terminal Series No.
Terminal Order No.
Wire Size
AWG
mm²
16(2)
1.50 (2)
18 + 16 0.75 + 1.50
18 (2)
0.75 (2)
20+16
0.50+1.50
20+18
0.50+0.75
20 (2)
0.50 (2)
Insulation Diameter
mm
In.
3.14 Max. .123 Max.
3.14 Max. .123 Max.
3.14 Max. .123 Max.
3.14 Max. .123 Max.
3.14 Max. .123 Max.
3.14 Max. .123 Max.
Strip Length
mm
In.
5.00-5.50 .197-.216
5.00-5.50 .197-.216
5.00-5.50 .197-.216
5.00-5.50 .197-.216
5.00-5.50 .197-.216
5.00-5.50 .197-.216
94518
94518-0400
94518-0401
DEFINITION OF TERMS
The following illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.
BEND UP
BELL
MOUTH
INSULATION
CRIMP
SEAM
ROLLING
BRUSH
CONDUCTOR
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
Doc No. ATS-638926100
Revision: A
Release Date: 01-24-06
Revision Date: 01-24-06
UNCONTROLLED COPY
Page 1 of 6
Mini-Mac Applicator for High Normal Force Female Crimp Terminals
Wire Feeding Orientation
This Terminal and Connector Housing requires that the wires be crimped
side by side
to function properly, otherwise the housing and
the latch may be damaged. It also may cause high insertion force to the header. See the following illustrations below.
HOUSING
HOUSING 4.10 mm
CRIMP 3.95 MAX.
HOUSING
DAMAGED
WIRES
SIDE BY SIDE
WIRES
STACKED
YES
NO
CRIMP SPECIFICATION
Bell mouth
mm
In.
0.20-0.40 .008-.016
Cut-off Tab Max.
mm
In.
0.60
.024
Conductor Brush
mm
In.
0.50-1.50 .020-.059
Terminal Series No.
94518
Bend up Bend down
Terminal Series No.
94518
3
Degree
3
Twist Roll
Degree
4
8
Punch Width (Ref)
Conductor
Insulation
mm
In
mm
In
2.75 .108 5.50 .216
Seam
Seam shall not be open
and no wire allowed
out of the crimping area
Doc No. ATS-638926100
Revision: A
Release Date: 01-24-06
Revision Date: 01-24-06
UNCONTROLLED COPY
Page 2 of 6
Mini-Mac Applicator for High Normal Force Female Crimp Terminals
After crimping, the crimp profiles should measure the following.
Terminal
Series No.
94518
Crimp Height
Conductor
Insulation (Ref.)
2
mm
In.
mm
In.
AWG
mm
16+16 1.5+1.5 1.95-2.05 .077-.081 3.70-3.80 .146-.150
18+16 0.75+1.5 1.95-2.05 .077-.081 3.70-3.80 .146-.150
18+18 0.75+0.75 1.85-1.95 .073-.077 3.45-3.55 .136-.140
20+16 0.5+1.5 1.85-1.95 .073-.077 3.45-3.55 .136-.140
20+18 0.5+0.75 1.80-1.90 .070-.075 3.40-3.50 .134-.138
20+20 0.5+0.5 1.75-1.85 .068-.073 3.35-3.45 .132-.136
Wire Size
Crimp Width (Ref.)
Pull Force
Minimum
Conductor (Ref.)
Insulation (Ref.)
mm
In.
mm
In.
N
Lb.
2.80-2.90 .110-.114 5.50-5.70 .216-.224 176.4 39.7
2.80-2.90 .110-.114 5.50-5.70 .216-.224 176.4 39.7
2.80-2.90 .110-.114 5.50-5.70 .216-.224 176.4 39.7
2.80-2.90 .110-.114 5.50-5.70 .216-.224 78.2 17.6
2.80-2.90 .110-.114 5.50-5.70 .216-.224 78.2 17.6
2.80-2.90 .110-.114 5.50-5.70 .216-.224 78.2 17.6
Pull Force should be measured with no influence from the insulation crimp.
Pull force listed is for the smaller AWG wire, one wire only.
The above specifications are guidelines to an optimum crimp.
Doc No. ATS-638926100
Revision: A
Release Date: 01-24-06
Revision Date: 01-24-06
UNCONTROLLED COPY
Page 3 of 6
Mini-Mac Applicator for High Normal Force Female Crimp Terminals
PARTS LIST
Mini-Mac Applicator 63892-6100
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63892-6170
63892-6170
Tool Kit (All “Y” Items)
REF
1
63470-0004
63470-0004
Conductor Punch
1Y
2
63832-0402
63832-0402
Conductor Anvil
1Y
3
63471-0006
63471-0006
Insulation Punch
1Y
4
63832-0408
63832-0408
Insulation Anvil
1Y
5
63832-0406
63832-0406
Front Cut-off Plunger
1Y
6
63443-0036
63443-0036
Front Cut-off Plunger Retainer
1Y
Other Components
7
11-18-4083
60707-8
Feed Cover
1
8
63443-0009
63443-0009
Scrap Chute Front
1
9
63443-0025
63443-0025
Key Dual Carrier
1
10
63443-0062
63443-0062
Collar-8.0mm Long
1
11
63443-0090
63443-0090
Wire Stop
1
12
63443-1700
63443-1700
Z Spacer
1
13
63443-2214
63443-2214
14.0mm Spacer
1
14
63443-2310
63443-2310
3.5mm Spacer
1
15
63443-6123
63443-6123
Rear Cover
1
16
63700-0539
63700-0539
Cut-Off Plunger Spring
1
17
63700-3597
63700-3597
Compression Spring (Wire Locator)
1
18
63830-0505
63830-0505
Striker (Front Plunger)
1
19
63832-0407
63832-0407
Wire Locator
1
Frame
20
63801-3201
63801-3201
Top
1
21
63801-3281
63801-3281
Base
1
22
63801-4650
63801-4650
Track
1
Hardware
23
N/A
N/A
M3 by 6 Long FHCS
1**
24
N/A
N/A
M3 by 6 Long SHCS
2**
25
N/A
N/A
M4 by 6 Long SHCS
2**
26
N/A
N/A
M4 by 12 Long BHCS
2**
27
N/A
N/A
M4 by 50 Long SHCS
2**
28
N/A
N/A
M5 by 12 Long SHCS
1**
29
N/A
N/A
M8 by 30 Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-638926100
Revision: A
Release Date: 01-24-06
Revision Date: 01-24-06
UNCONTROLLED COPY
Page 4 of 6
Mini-Mac Applicator for High Normal Force Female Crimp Terminals
Assembly Drawing
1
3
18
20
29
10
17
19
26 (2)
15
22
20
(2)
24
7
21
11
28
25
14
5
12
16
9
23
Figure 1
13
11
2
4
6
(2) 27
8
25
Doc No. ATS-638926100
Revision: A
Release Date: 01-24-06
Revision Date: 01-24-06
UNCONTROLLED COPY
Page 5 of 6
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