Fine Adjust Applicator for MOX 0.63 (.025”) Receptacle Terminals
FineAdjust Applicator
Specification Sheet
Part No. 63866-6000
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp
height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other
SCOPE
Products: MOX 0.635mm (.025") Receptacle Crimp Terminal, 0.22-0.75mm² and 20-22 AWG.
Terminal
Series No.
Terminal Order No.
Wire Size
0.22mm
²
0.35mm
²
22 AWG
0.50mm
²
0.50mm
²
20 AWG
0.60mm
²
0.22mm
²
0.35mm
²
22 AWG
0.50mm
²
0.50mm
²
20 AWG
0.60mm
²
0.22mm
²
0.35mm
²
22 AWG
0.50mm
²
0.50mm
²
20 AWG
0.60mm
²
Actual mm²
0.22
0.34
0.35
0.50
0.50
0.56
0.59
0.22
0.34
0.35
0.50
0.50
0.56
0.59
0.22
0.34
0.35
0.50
0.50
0.56
0.59
Wire Type
ID
IR
TXL
ID
IR
TXL
IR
ID
IR
TXL
ID
IR
TXL
IR
ID
IR
TXL
ID
IR
TXL
IR
Insulation Diameter
mm
In.
1.10-1.25 .043-.049
1.25-1.40 .049-.055
1.50-1.65 .059-.065
1.40-1.50 .055-.059
1.40-1.60 .055-.063
1.70-1.85 .067-.073
1.70-1.90 .067-.075
1.10-1.25 .043-.049
1.25-1.40 .049-.055
1.50-1.65 .059-.065
1.40-1.50 .055-.059
1.40-1.60 .055-.063
1.70-1.85 .067-.073
1.70-1.90 .067-.075
1.10-1.25 .043-.049
1.25-1.40 .049-.055
1.50-1.65 .059-.065
1.40-1.50 .055-.059
1.40-1.60 .055-.063
1.70-1.85 .067-.073
1.70-1.90 .067-.075
Strip Length
mm
In.
98658-1211
98658
98658-1221
2.60-3.30
.102-.130
98658-1231
Doc No. ATS-638666000
Revision: B
Release Date: 04-11-00
Revision Date: 04-26-07
UNCONTROLLED COPY
Page 1 of 6
Fine Adjust Applicator for MOX 0.63 (.025”) Receptacle Terminals
DEFINITION OF TERMS
BRUSH
BELL
MOUTH
CONDUCTOR
CRIMP
INSULATION
CRIMP
SEAM
BEND UP
ROLLING
STRIP
LENGTH
CUT-OFF
TAB
CRIMP HEIGHT
TWISTING
BEND
DOWN
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
CRIMP SPECIFICATION
Terminal Series No.
98658
Bell mouth
Mm
In.
0.20-0.50 .008-.020
Cut-off Tab Maximum
mm
In.
0.30
.012
Conductor Brush
mm
In.
0.10-0.50 .004-.020
Terminal Series No.
98658
Bend up Bend down Twist Roll
Degree
3
3
Degree
5
6
Punch Width (Ref)
Seam
Conductor Insulation
Seam shall not be open
mm In mm In
and no wire allowed out
1.40 .055 2.10 .083 of the crimping area
After crimping, the conductor profile should measure the following.
Conductor
Terminal Series No. Wire Size Actual mm
²
Wire Type
Crimp Height
Crimp Width (Ref)
mm
In.
mm
In.
0.22mm
²
0.22
ID
0.76-0.82 .030-.032
0.35mm
²
0.34
IR
0.77-0.87 .030-.034
22AWG
0.35
TXL
0.77-0.87 .030-.034
1.40
.055
98658
0.50mm
²
0.50
ID
0.85-0.95 .033-.037
0.50mm
²
0.50
IR
0.85-0.95 .033-.037
20 AWG
0.56
TXL
0.91-1.01 .036-.040
0.59
IR
0.91-1.01 .036-.040
0.60mm
²
Doc No. ATS-638666000
Revision: B
Release Date: 04-11-00
Revision Date: 04-26-07
UNCONTROLLED COPY
Page 2 of 6
Fine Adjust Applicator for MOX 0.63 (.025”) Receptacle Terminals
Insulation
Pull Force Minimum
Crimp Height
Terminal Series No. Wire Size Actual mm
²
Wire Type
Crimp Width (Ref)
(Maximum)
mm
In.
mm
In.
N
Lb.
0.22mm
²
0.22
1.60 .063
50.0
11.24
0.35mm
²
0.34
IR
1.76 .069
60.0
13.50
22 AWG
0.35
TXL
1.90 .075
60.0
13.50
2.10
.083
98658
0.50mm
²
0.50
ID
1.90 .075
80.0
17.99
0.50mm
²
0.50
IR
1.90 .075
80.0
17.99
20 AWG
0.56
TXL
2.11 .083
100.0
22.50
0.59
IR
2.11 .083
100.0
22.50
0.60mm
²
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No. ATS-638666000
Revision: B
Release Date: 04-11-00
Revision Date: 04-26-07
UNCONTROLLED COPY
Page 3 of 6
Fine Adjust Applicator for MOX 0.63 (.025”) Receptacle Terminals
PARTS LIST
FineAdjust Applicator 63866-6000
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63866-6070
63866-6070
Tool Kit (All “Y” Items)
REF
1
63444-1428
63444-1428
Conductor Punch
1Y
2
63455-0018
63455-0018
Conductor Anvil
1Y
3
63454-0028
63454-0028
Insulation Punch
1Y
4
63456-0024
63456-0024
Insulation Anvil
1Y
5
63443-0003
63443-0003
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components(REF 666050)
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-Off Plunger Spring
1
9
11-40-4039
8302-5
Plunger Striker
1
10
63443-0009
63443-0009
Front Scrap Chute
1
11
63443-0024
63443-0024
Key
1
12
63443-0092
63443-0092
Wire Stop
1
13
63443-1716
63443-1716
18.60mm Spacer
1
14
63443-2215
63443-2215
15.00mm Spacer
1
15
63443-2314
63443-2314
3.70mm Spacer
1
16
63443-6117
63443-6117
Rear Cover
1
Frame
17
63800-4901
63800-4901
Top
1
18
63801-3281
63801-3281
Base
1
19
63801-4650
63801-4650
Track
1
Hardware
20
N/A
N/A
M3 by 6 Long SHCS
2**
21
N/A
N/A
M3 by 6 Long FHCS
1**
22
N/A
N/A
M4 by 6 Long SHCS
2**
23
N/A
N/A
M4 by 12 Long BHCS
2**
24
N/A
N/A
M4 by 50 Long SHCS
2**
25
N/A
N/A
M5 by 12 Lg SHCS
1**
26
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
27
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-638666000
Revision: B
Release Date: 04-11-00
Revision Date: 04-26-07
UNCONTROLLED COPY
Page 4 of 6
Fine Adjust Applicator for MOX 0.63 (.025”) Receptacle Terminals
Assembly Drawing
17
26
27
3
9
23 (2)
16
1
17
19
20
7
(2)
18
12
25
5
4
8
6
2
14
15
13
11
21
10
22
22
12
Figure 1
24 (2)
Doc No. ATS-638666000
Revision: B
Release Date: 04-11-00
Revision Date: 04-26-07
UNCONTROLLED COPY
Page 5 of 6
Microchip MCU
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