T2 Terminator for 2.50mm (.098") Pitch Mini-Lock™ Crimp Terminal
T2 Terminator Tooling
Specification Sheet
Order No. 63911-8500
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: 2.50mm (.098") Pitch Mini-Lock™ Crimp Terminal
Terminal
Series No.
Insulation Diameter
IPC/WHMA-A60 (1)
Terminal (2)
AWG
mm²
mm
In.
mm
In.
50837
50837-8000 22-28 0.35-0.08 1.15-1.80 .045-.071 1.15-1.80 .045-.071
(1) To achieve optimum IPC-A620 Class 2 insulation crimps
(2) Overall insulation OD specification for terminal.
Terminal
Order No.
Wire Size
Strip Length
mm
2.30-2.80
In.
.091-.110
DEFINITION OF TERMS
BELL MOUTH
BRUSH
INSULATION
CRIMP
SEAM
BEND UP
ROLLING
STRIP
LENGTH
CUT-OFF TAB
CONDUCTOR
COND.CRIMP
CRIMP
HEIGHT
TWISTING
BEND
DOWN
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No: ATS-639118500
Revision: A
Release Date: 12-15-09
Revision Date: 12-15-09
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for 2.50mm (.098") Pitch Mini-Lock™ Crimp Terminal
CRIMP SPECIFICATION
Terminal Series No.
50837
Terminal
Series No.
50837
Bell mouth
mm
In.
0.05-0.40 .002-.016
Twist
Roll
Cut-off Tab Maximum
mm
In.
.020
.008
Conductor Brush
mm
In.
0.00-0.80 .000-.032
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
Bend up Bend down
Degree
3
3
Degree
3
6
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
1.20 .047 1.80 .071
After crimping, the crimp profiles should measure the following:
Terminal Series No.
Wire Size
AWG
22
24
26
28
mm
2
0.35
0.20
0.12
0.08
Conductor
Pull Force Minimum
Crimp Height
Crimp Width (Ref.)
mm
In.
mm
In.
N
Lb.
0.84-0.89 .033-.035
1.30
.051
39.2
8.8
0.76-0.81 .030-.032
1.30
.051
29.4
6.6
0.71-0.76 .028-.030
1.30
.051
19.6
4.4
0.67-0.72 .026-.028
1.30
.051
9.8
2.2
50837
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639118500
Revision: A
Release Date: 12-15-09
Revision Date: 12-15-09
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for 2.50mm (.098") Pitch Mini-Lock™ Crimp Terminal
PARTS LIST
T2 Terminator 63911-8500
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63911-8570
63911-8570
Tool Kit (All “Y” Items)
REF
634441210
634441210
Conductor Punch
1Y
1
634451225
634451225
Conductor Anvil
1Y
2
634461816
634461816
Insulation Punch
1Y
3
634451819
634451819
Insulation Anvil
1Y
4
63443-0002
63443-0002
Front Cut-Off Plunger
1Y
5
63443-0012
63443-0012
Front Plunger Retainer
1Y
6
Other Components
7
11-17-0022
1739-21
Hold Down Spring
1
8
11-18-4083
60707-8
Feed Guide
1
9
11-24-1067
4996-4
Cut-off Plunger Spring
1
10
11-40-4039
8302-5
Front Plunger Striker
11
63443-0009
63443-0009
Front Scrap Chute
1
12
63443-0024
63443-0024
Key
1
13
63443-0085
63443-0085
Wire Stop L-Bracket
1
14
63443-0090
63443-0090
Wire Stop
1
15
63443-0093
63443-0093
Shank
1
16
63443-1720
63443-1720
19.00mm Height Spacer
1
63443-2216
63443-2216
16.00mm Spacer
1
17
63443-2307
63443-2307
3.35mm Spacer
1
18
19
63443-6003
63443-6003
Rear Cover
1
20
63443-7114
63443-7114
Terminal Hold Down
1
Frame
21
63800-8500
63800-8500
T2 Terminator
1
Hardware
22
N/A
N/A
M3 by 6 Long FHCS
1**
23
N/A
N/A
M3 by 6 Long SHCS
2**
24
N/A
N/A
M3 by 8 Long SHCS
1**
25
N/A
N/A
M4 by 6 Long SHCS
2**
26
N/A
N/A
M4 by 12 Long BHCS
2**
27
N/A
N/A
M4 by 14 Long SHCS
2**
28
N/A
N/A
M4 by 50 Long SHCS
2**
29
N/A
N/A
M5 by 12 Long SHCS
1**
30
N/A
N/A
#10-32 by 3/8”Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639118500
Revision: A
Release Date: 12-15-09
Revision Date: 12-15-09
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for 2.50mm (.098") Pitch Mini-Lock™ Crimp Terminal
Assembly Drawing
26 (2)
(2)
1
3
10
30
15
20
7
8
23
19
13
5
2
4
9
6
14
18
11
28
(2)
25
17
16
12
22
Figure 1
21
14
29
25
24
27 (2)
Doc No: ATS-639118500
Revision: A
Release Date: 12-15-09
Revision Date: 12-15-09
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for 2.50mm (.098") Pitch Mini-Lock™ Crimp Terminal
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No: ATS-639118500
Revision: A
Release Date: 12-15-09
Revision Date: 12-15-09
UNCONTROLLED COPY
Page 5 of 6
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