T2 Terminator for Sabre™ Flat Blade Crimp Terminal
T2 Terminator Tooling
Specification Sheet
Part No. 63911-2500
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: Sabre™ Flat Blade Crimp Terminal-18-20 AWG, UL1007 wires.
Terminal Series No.
43374
43375
Terminal Order No.
Wire Size
Insulation Diameter
AWG
mm²
mm
In.
43374-2001
18-20 0.80-0.50 1.80-2.03 .071-.080
43375-2001
18-20 0.80-0.50 1.80-2.03 .071-.080
Insulation crimp to meet IPC/WHMA-A-620 Class 2 compliance.
Note: Terminal will accommodate the UL1007 wires.
For UL1015 wires use Terminator 63911-2600.
Strip Length
mm
In.
3.96-5.54 .156-.218
3.96-5.54 .156-.218
DEFINITION OF TERMS
BELL MOUTH
BRUSH
INSULATION
CRIMP
SEAM
ROLLING
BEND UP
STRIP
LENGTH
CUT-OFF TAB
CONDUCTOR
COND.CRIMP
CRIMP
HEIGHT
TWISTING
BEND
DOWN
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No: ATS-639112500
Revision: B
Release Date: 07-09-09
Revision Date: 01-26-10
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for Sabre™ Flat Blade Crimp Terminal
CRIMP SPECIFICATION
Cut-off Tab
Maximum
mm
In.
0.30
.012
Conductor Brush
Maximum
mm
In.
0.76
.030
Terminal Series No.
43374
43375
Bell mouth
mm
0.20-0.50
In.
.008-.020
Terminal Series No.
43374
43375
Bend up Bend down
Degree (Max)
3
3
Punch Width (Ref)
Seam
Conductor Insulation
Degree (Max) mm In mm In
Seam shall not be open
and no wire allowed out
4
8
2.00 .079 2.40 .095
of the crimping area
Twist
Roll
After crimping, the conductor profile should measure the following.
Terminal Series No.
43374
43375
Wire Size
AWG
18
20
18
20
mm
2
0.80
0.50
0.80
0.50
Conductor Crimp Height
mm
1.16-1.26
1.10-1.20
1.16-1.26
1.10-1.20
In.
.046-.050
.043-.047
.046-.050
.043-.047
Insulation Crimp Height
(Ref)
mm
In.
2.90
.114
2.50
.098
2.90
.114
2.50
.098
Pull Force
Minimum
N
Lb.
89.0 20.00
57.9 13.00
89.0 20.00
57.9 13.00
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639112500
Revision: B
Release Date: 07-09-09
Revision Date: 01-26-10
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for Sabre™ Flat Blade Crimp Terminal
PARTS LIST
T2 Terminator 63911-2500
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63911-2570
63911-2570
Tool Kit (All “Y” Items)
REF
1
63444-2025
63444-2025
Conductor Punch
1Y
2
63445-2055
63445-2055
Conductor Anvil
1Y
3
63454-0092
63454-0092
Insulation Punch - overlap
1Y
4
63445-2432
63445-2432
Insulation Anvil
1Y
5
63443-0035
63443-0035
Front Cut-Off Plunger
1Y
6
63443-0036
63443-0036
Front Plunger Retainer
1Y
Other Components
7
11-18-4083
60707-8
Feed Guide
1
8
63443-0009
63443-0009
Scrap Chute
1
9
63443-0024
63443-0024
Key
1
10
63443-0085
63443-0085
Wire Stop L-Bracket
1
11
63443-0090
63443-0090
Wire Stop
1
12
63443-1719
63443-1719
18.90mm Spacer
1
13
63443-2215
63443-2215
15.00mm Spacer
1
14
63443-2302
63443-2302
3.10mm Spacer
1
15
63443-2801
63443-2801
Front Plunger Striker
1
16
63443-2913
63443-2913
Wire Hold Down Plunger
1
17
63443-6013
63443-6013
Rear Cover
1
18
63443-7201
63443-7201
Spring Cover
1
19
63600-1057
63600-1057
Striker Plunger Spring
1
20
63600-2972
63600-2972
Collar
2
21
63700-0539
63700-0539
Cut-Off Plunger Spring
1
Frame
22
63800-8500
63800-8500
T2 Terminator
1
Hardware
23
N/A
N/A
M3 by 6 Long SHCS
2**
24
N/A
N/A
M3 by 6 Long FHCS
1**
25
N/A
N/A
M4 by 6 Long SHCS
2**
26
N/A
N/A
M4 by 12 Long BHCS
2**
27
N/A
N/A
M4 by 14 Long SHCS
2**
28
N/A
N/A
M4 by 30 Long SHCS
2**
29
N/A
N/A
M4 by 50 Long SHCS
2**
30
N/A
N/A
M5 by 12 Long SHCS
1**
31
N/A
N/A
#10-32 by 3/8”Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639112500
Revision: B
Release Date: 07-09-09
Revision Date: 01-26-10
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for Sabre™ Flat Blade Crimp Terminal
Assembly Drawing
1
3
19
15
31
20
18
16
2
5
23
28
6
7
4
21
(2)
26
(2)
17
10
27
(2)
11
30
8
29
(2)
25
14
22
13
12
9
24
Figure 1
11
25
Doc No: ATS-639112500
Revision: B
Release Date: 07-09-09
Revision Date: 01-26-10
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for Sabre™ Flat Blade Crimp Terminal
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
1.
2.
3.
4.
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No: ATS-639112500
Revision: B
Release Date: 07-09-09
Revision Date: 01-26-10
UNCONTROLLED COPY
Page 5 of 6
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