8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2151639 -1
2151639 -2
5-2151639-1
5-2151639-2
7-2151639-1
7-2151639-2
D
REVISION
H
H
H
H
H
H
G
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
SEAL STRIPPER CRIMPER
TERMINATING UNIT
SEAL STRIPPER CRIMPER
TERMINATING UNIT
FEED TYPE
MECHANICAL
PNEUMATIC
MECHANICAL
PNEUMATIC
MECHANICAL
PNEUMATIC
-
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
F2
G
G1
H
ECR-16-009290
ECR-17-014213
ECR-18-000788
ECR-18-015855
28JUN2016
26SEP2017
18JAN2018
07OCT2018
BW
MZ
JAH
TB
TE
KZ
TE
TE
-
-
-
-
-
-
-
-
-
3
-
-
1
1
1
1
1
1
1
1
1
-
1
-
-
-
-
-
-
-
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
1
-
-
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
2
1
-
1
1
2
1
2
-
-
1
1
-
-
-
1
1
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
2
1
-
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
1
-
-
-
-
1
1
2
2
1
1
1
-
1
-
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
-
-
-
1
1
1
1
1
-
1
1
1
1
1
1
1
-
-
-
-
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
2
1
1
-
-
1
1
2
2
1
1
1
-
1
-
1
1
1
1
1
1
1
-
1
1
1
1
1
-
-
1
1
1
1
1
1
1
1
1
-
1
-
-
-
-
-
-
-
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
1
-
-
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
-
1
1
1
1
1
-
-
1
1
-
-
-
1
1
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
-
1
1
1
1
1
MECHANICAL AND CRIMP
TOOLING KIT
PNEUMATIC AND CRIMP
TOOLING KIT
CRIMP TOOLING KIT
7- 2151639 -7
-
-
-
-
-
-
CRIMP
WIRE
INSUL
STAB
APPLICATOR DATA
.055 [1.40 mm]
.070 [1.78 mm]
.075 [1.91 mm]
SIZE
TYPE
APPLICATOR INSTRUCTIONS
408-35042
F
O
O
3
-
-
-
-
-
-
-
-
-
-
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
.111-.126 IN [2.82-3.20 mm]
WIRE STRIP LENGTH
CONTACT ASSEMBLY, LOCKING CLIP
n
7
TE CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
INSULATION DIAMETER RANGE
.038-.062 IN [0.97-1.57 mm]
C
TERMINAL
APPLICATION
SPECIFICATION
114-25006
-
5
-
-
-
-
.111-.126 IN [2.82-3.20 mm]
WIRE STRIP LENGTH
CONTACT ASSEMBLY, LOCKING CLIP
n
7
TE TERMINAL
TE CRIMP SPECIFICATION
REF REF REF REF REF REF
INSULATION DIAMETER RANGE
.038-.062 IN [0.97-1.57 mm]
5
-
-
-
-
-
-
-
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
114-25006
-
5
7
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
87124-1
2267356-1
C1__DWG_PN_1_0
7
C1__DWG_PN_2_0
TERMINALS APPLIED
TE TERMINAL
87124-3
C1__DWG_PN_3_0
TE TERMINAL
87124-2
TE TERMINAL
5-87124-2
C1__DWG_PN_4_0
TE TERMINAL
867052-1
C1__DWG_PN_1_0
TE TERMINAL
867052-2
C1__DWG_PN_2_0
TE TERMINAL
5-867052-1
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_1_1
C1__DWG_PN_2_1
C1__DWG_PN_3_1
WIRE
SIZE
22 AWG
24 AWG
26 AWG
W1__DWG_WGAUGE_1
0.86+/-0.05 [0.034+/-0.002]
0.76+/-0.05 [0.030+/-0.002]
0.76+/-0.05 [0.030+/-0.002]
CRIMP HEIGHT
INCH [mm]
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
STABILIZER CRIMP
HEIGHT mm [INCH]
W1__FA_SETTING_1
W1__FA_SETTING_2
7
W1__FA_SETTING_1
7.1
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
8.1
8.1
2.53 +0.0/-0.1 [.0996 +.0000/-.0039]
2.53 +0.0/-0.1 [.0996 +.0000/-.0039]
2.53 +0.0/-0.1 [.0996 +.0000/-.0039]
TE
HOUSING
W1__FA_SETTING_2
7
W1__FA_SETTING_1
926010/868781
926010/868781
926010/868781
WIRE
SIZE
W1__FA_SETTING_2
20 AWG
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.02+/-0.05 [0.040+/-0.002]
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5.6
STABILIZER CRIMP
HEIGHT mm [INCH]
W1__FA_SETTING_1
7
2.53 +0.0/-0.1 [.0996 +.0000/-.0039]
TE
HOUSING
7
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
926010/868781
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
W1__FA_SETTING_3
W1__FA_SETTING_3
1
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL LUBRICANT IS RECOMMENDED.
B
1
3
4
5
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
APPLICATOR WAS QUALIFIED TO STABILIZER CRIMP HEIGHT LISTED
FOR TERMINAL AND HOUSING COMBINATION ONLY.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
-
-
-
-
-
1
-
-
-
-
1
1
1
1
1
1
-
1
1803515-3
2-1803583-1
455888-5
461679-3
2119640-1
1803259-1
2119641-1
2119082-5
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
4-1722335-3
1-5018030-0
1-1752354-8
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994970-2
240638-1
3-23627-7
2119799-1
2119955-1
2844908-1
2844907-1
455888-5
5-547505-2
854769-4
1803607-1
2119740-1
2168078-1
2168083-2
5-18022-5
21028-2
1338685-1
2168083-3
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
1752356-1
2079383-5
2-2844962-6
2844992-1
455888-4
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
6-1633917-6
6-240641-3
-
2119780-9
1-238011-0
1-1633965-6
455888-3
456402-1
RAM ASSEMBLY, SF ATLANTIC
APPLICATOR BASIC ASSEMBLY, SF
SPACER, CRIMPER
TOOL, SIZING
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT -
ANVIL, COMBINATION
SPACER
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
1803515-3
-
1
2-1803583-1
-
1
455888-5
-
1
461679-3
-
1
2119640-1
-
1
1803259-1
-
1
2119641-1
-
1
2119082-5
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
1
2119580-1
-
1
2063440-1
-
1
4-1722335-3
-
1
1-5018030-0
-
1
1-1752354-8
-
1
993111-1
-
1
SIMP_5-22280-0
-
1
1752353-3
-
1
1901680-2
-
2
21045-3
-
1
COUNTER_994970
-
1
240638
-
1
3-23627-7
-
1
2119799
-
1
2119955-1
-
1
2844908
-
1
2844907
-
1
455888-5
-
1
SIMP_5-547505-2
-
1
854769-4
-
1
1803607-1
-
1
2119740-1
-
2
2168078-1
-
1
2168083-2
-
1
5-18022-5
-
1
21028-2
-
1
1338685-1
-
4
2168083-3
-
2
2168083-3
-
1
5018030-1
-
1
811242-5_OLD
-
1
690753-2
-
3
18023-9
-
1
2119652
-
1
2119653
-
1
1803583-9
-
1
1803515-1
-
1
1803602-1
-
1
1752356-1
-
2
2079383-5
-
2
2-2844962-6
-
1
2844992-1
-
1
455888-4
-
1
1320928-2
-
1
2168083-2
-
2
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
1803095-1
-
1
6-1633917-6
-
1
6-240641-3
..
1
ITEM_6
-
1
2119780-9
-
1
1-238011-0
-
1
1-1633965-6
-
1
455888-3
-
1
456402-1
A
-77
-72 -71 -52 -51
-2 -1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
K. STAKEM
G. BAILEY
T. ELBIN
-
-
19APRIL2012
19APRIL2012
19APRIL2012
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
293
292
263
261
250
249
248
244
243
242
241
239
238
182
181
180
177
176
175
174
172
164
163
137
136
113
99
98
82
77
74
71
67
66
60
59
58
56
54
53
52
51
50
49
48
47
46
44
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
D
C
B
A
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
Pro/ENGINEER DRAWING
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151639
SCALE
RESTRICTED TO
00779
1:2
SHEET
1
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
H
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
A
239
59
56
44
293
D
PNEUMATIC
A
2
250
249
2
244
54
50
7
243
242
2
3
8
82
REF
2.0
0.5
238
163
59
136
52
51
1
1
C
137
172
56
263
34 REF
261
2
C
3
1
4
TERMINAL SUPPORT LOCATION
28
5
177
2 176
2
174
181
2
175
182
164
3
180
2
66
67
41
44 292 REF
44.61
0.05
17.2
0.5
33
24
77
A
58
19
20
21
9
12
241
29 REF
1
1
74
RAM AND HOLDDOWN SET-UP
B
30
29
B
ITEM 30 LOCATED AT
FRONT HOLES
30
REF
CAM POSITIONS
30mm STROKE
30mm STROKE
13
11
30mm STROKE
20
113
5
46
292
98
99
34
54
8
1
60
54
10
1
47
48
248
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
K. STAKEM
G. BAILEY
T. ELBIN
-
-
19APRIL2012
19APRIL2012
19APRIL2012
NAME
TE Connectivity
Harrisburg, PA 17105-3608
49
40mm STROKE
MECHANICAL
POST FEED
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
ATLANTIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 4 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151639
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
1:2
SHEET
2
OF
4
REV
-
SHEETS 3
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
H
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
PART
NUMBER
2- 2151639 -1
2- 2151639 -2
7- 2151639 -7
REVISION
H
H
G
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
FEED TYPE
MECHANICAL
PNEUMATIC
-
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
A
66
-
SEE SHEET 1
-
-
-
D
D
CRIMP
WIRE
INSUL
STAB
APPLICATOR DATA
.055 [1.40 mm]
.070 [1.78 mm]
.075 [1.91 mm]
-
-
1
1
1
1
1
1
1
1
-
1
2
1
1
1
4
-
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
-
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
-
-
1
1
1
1
1
-
-
-
-
1
4
1
1
1
-
-
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
-
1
1
1
1
1
SIZE
TYPE
-
-
-
-
3
APPLICATOR INSTRUCTIONS
408-35042
F
O
O
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
REF REF
TERMINAL DATA:
TERMINAL NAME:
C
TE TERMINAL
.111-.126 IN [2.82-3.20 mm]
WIRE STRIP LENGTH
CONTACT ASSEMBLY, LOCKING CLIP
n
7
TE CRIMP SPECIFICATION
TERMINAL DATA:
TERMINAL NAME:
TE TERMINAL
INSULATION DIAMETER RANGE
.038-.062 IN [0.97-1.57 mm]
TERMINAL
APPLICATION
SPECIFICATION
114-25006
-
5
7
-
-
-
.111-.126 IN [2.82-3.20 mm]
WIRE STRIP LENGTH
CONTACT ASSEMBLY, LOCKING CLIP
n
7
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
.038-.062 IN [0.97-1.57 mm]
-
TERMINAL
APPLICATION
SPECIFICATION
114-25006
-
5
7
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
87124-1
2267356-1
C1__DWG_PN_1_0
TERMINALS APPLIED
C1__DWG_PN_2_0
5
-
-
-
-
-
-
-
-
TE TERMINAL
87124-2
TE TERMINAL
87124-3
C1__DWG_PN_3_0
TE TERMINAL
5-87124-2
C1__DWG_PN_4_0
TE TERMINAL
867052-1
C1__DWG_PN_1_0
TE TERMINAL
867052-2
C1__DWG_PN_2_0
TE TERMINAL
5-867052-1
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_1_1
C1__DWG_PN_2_1
C1__DWG_PN_3_1
WIRE
SIZE
22 AWG
24 AWG
26 AWG
CRIMP HEIGHT
INCH [mm]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
4
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
STABILIZER CRIMP
HEIGHT mm [INCH]
W1__FA_SETTING_1
W1__FA_SETTING_2
7
W1__FA_SETTING_1
0.86+/-0.05 [0.034+/-0.002]
0.76+/-0.05 [0.030+/-0.002]
0.76+/-0.05 [0.030+/-0.002]
7.1
W1__DWG_CRIMP_HT_2
8.1
8.1
2.53 +0.0/-0.1 [.0996 +.0000/-.0039]
2.53 +0.0/-0.1 [.0996 +.0000/-.0039]
2.53 +0.0/-0.1 [.0996 +.0000/-.0039]
TE
HOUSING
W1__FA_SETTING_2
7
W1__FA_SETTING_1
926010/868781
926010/868781
926010/868781
WIRE
SIZE
W1__FA_SETTING_2
20 AWG
W1__DWG_WGAUGE_1
1.02+/-0.05 [.040+/-0.002]
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5.6
STABILIZER CRIMP
HEIGHT mm [INCH]
W1__FA_SETTING_1
7
2.53 +0.0/-0.10 [.0996 +.0000/-.0039]
TE
HOUSING
7
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
926010/868781
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
W1__FA_SETTING_3
W1__FA_SETTING_3
1
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL LUBRICANT IS RECOMMENDED.
B
1
3
4
5
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
APPLICATOR WAS QUALIFIED TO STABILIZER CRIMP HEIGHT LISTED
FOR TERMINAL AND HOUSING COMBINATION ONLY.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
-
-
-
-
-
1
-
-
-
-
1
1
1
1
1
1
-
1
455888-5
461679-3
2119640-1
1803259-1
2119082-5
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
21045-3
994970-2
240638-1
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
3-23627-7
2119799-1
2119955-1
2844908-1
2844907-1
455888-5
5-547505-2
854769-4
1803607-1
2119740-1
2168078-1
5-18022-5
21028-2
1338685-1
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
1803602-1
1752356-1
2079383-5
2-2844962-6
2844992-1
455888-4
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
6-1633917-6
6-240641-3
-
2119780-9
1-238011-0
1-1633965-6
455888-3
456402-1
SPACER, CRIMPER
TOOL, SIZING
PUSH ROD, AIR FEED
BUSHING, FLANGED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT -
ANVIL, COMBINATION
SPACER
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
455888-5
-
1
461679-3
-
1
2119640-1
-
1
1803259-1
-
1
2119082-5
-
1
2079764
-
1
2119083
-
1
7-18023-7
-
1
2119580-1
-
1
2063440-1
-
2
21045-3
-
1
COUNTER_994970
-
1
240638
-
1
2119641-2
-
1
2168083-8
-
4
2168083-9
-
1
2119653-2
-
1
1-1803583-0
-
1
1803516-1
-
1
3-23627-7
-
1
2119799
-
1
2119955-1
-
1
2844908
-
1
2844907
-
1
455888-5
-
1
SIMP_5-547505-2
-
1
854769-4
-
1
1803607-1
-
1
2119740-1
-
2
2168078-1
-
1
5-18022-5
-
1
21028-2
-
1
1338685-1
-
2
2168083-3
-
1
5018030-1
-
1
811242-5_OLD
-
1
690753-2
-
3
18023-9
-
1
2119652
-
1
1803602-1
-
1
1752356-1
-
2
2079383-5
-
2
2-2844962-6
-
1
2844992-1
-
1
455888-4
-
1
1320928-2
-
1
2168083-2
-
2
1-18028-2
-
1
2119533
-
1
2119806
-
1
SIMP_3-22280-3
-
1
1-356885-4
-
1
2119805-1
-
1
1803095-1
-
1
6-1633917-6
-
1
6-240641-3
..
1
ITEM_6
-
1
2119780-9
-
1
1-238011-0
-
1
1-1633965-6
-
1
455888-3
-
1
456402-1
A
-77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PART NO
DWN
CHK
K. STAKEM
G. BAILEY
T. ELBIN
-
-
19APRIL2012
19APRIL2012
19APRIL2012
NAME
DESCRIPTION
TE Connectivity
Harrisburg, PA 17105-3608
263
261
250
249
244
243
242
241
239
238
172
164
163
151
144
143
142
141
140
137
136
113
99
98
82
77
74
71
67
66
59
58
56
53
52
51
50
49
48
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
C
B
A
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
PACIFIC VERSION
DIMENSIONS:
mm
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151639
SCALE
RESTRICTED TO
00779
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
3
OF
4
REV
-
H
8
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
7
20
6
5
4
3
LOC
2
DIST
1
REVISIONS
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
COPYRIGHT
20
A
66
-
SEE SHEET 1
-
-
-
FEED TYPE
MECHANICAL
D
A
239
140
D
2
59
56
244
243
PNEUMATIC
A
250
249
238
163
59
136
137
2
53
50
242
2
3
2.0
8
REF
34
REF
0.5
7
52
82
C
1
TERMINAL SUPPORT LOCATION
1
263
172
56
51
C
261
2
3
1
4
28
5
41
35.58
0.05
140 REF
66
164
33
2
67
RAM SET-UP
77
24
B
A
19
20
21
9
12
241
13
1
58
74
30
B
29
1
ITEM 30 LOCATED AT
FRONT HOLES
30
29
REF
REF
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
151
48
113
5
141
98
99
34
143
8
144
143
10
20
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
1
1
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
A
DWN
CHK
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
PACIFIC VERSION
K. STAKEM
G. BAILEY
T. ELBIN
-
-
19APRIL2012
19APRIL2012
19APRIL2012
NAME
TE Connectivity
Harrisburg, PA 17105-3608
mm
APVD
& 2 of 4)
MATERIAL
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PRODUCT SPEC
APPLICATION SPEC
-
-
-
-
WEIGHT
-
Customer Accessible Production Drawing
A1
SIZE
CAGE CODE
DRAWING NO
Ocean Side Feed
Applicator
-
2151639
SCALE
RESTRICTED TO
00779
AMP 4805 REV 31MAR2000
SHEETS 1
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1:2
SHEET
4
OF
4
REV
-
H
嵌入式系统
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